Abstract: Provided herein is a method of recycling additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer, into a regenerated resin useful for additive manufacturing. Recyclable light-polymerizable resins, methods of making recyclable objects from such resins, and methods for sustainable manufacturing are also provided.

Abstract: An ocean alkalinity enhancement (OAE) system that reduces atmospheric CO2 and mitigates ocean acidification by electrochemically processing feedstock solution (e.g., seawater or brine) to generate an alkalinity product that is then supplied to the ocean. The OAE system includes a base-generating device and a control circuit disposed within a modular system housing deployed near a salt feedstock. The base-generating device (e.g., a bipolar electrodialysis (BPED) system) generates a base substance that is then tested and processed (e.g., mixed/diluted with processed feedstock solution, seawater or another saltwater solution and/or reacted with CO2) to generate the ocean alkalinity product. The control circuit controls the base-generating device such that the alkalinity product is supplied to the ocean only when supplying the alkalinity product will not endanger sea life.

Abstract: A method for the production of an object by additive manufacturing includes inputting a boundary shape and desired mechanical properties for said object, subdividing said boundary shape into work cells, providing lattices in a database, each lattice including a geometry and a mechanical property, filling a first one of said work cells with a lattice from the database, the lattice selected based on the correspondence of the mechanical properties of said lattice to said desired mechanical properties of said object, filling the remaining ones of said work cells with lattices from said database to produce a filled boundary shape, each said lattice selected based on the correspondence of the mechanical properties of said lattice to the desired mechanical properties of the object and the compatibility of adjacent lattices in adjacent work cells with one another, then performing a modification operation on the lattice of a work cell.

Abstract: Systems, methods and apparatus for the thermal conversion of carbonaceous feedstock material into biochar. The carbonaceous feedstock material may be harvested, preprocessed and pyrolyzed. An amount of carbonaceous feedstock material is received. An amount of a catalyst is applied to the carbonaceous feedstock material. The carbonaceous feedstock material and the applied catalyst is heated in an anaerobic environment to a temperature of at least 300 C. The biochar material is then generated.

Abstract: A method of making an object on a bottom-up stereolithography apparatus is provided. The apparatus includes a light source, a drive assembly, and a controller operatively associated with the light source and the drive assembly, with the light source and/or the drive assembly having at least one adjustable parameter that is adjustable by the controller. The method includes installing a removable window cassette on the apparatus in a configuration through which the light source projects, the window cassette comprising an optically transparent member having a build surface on which an object can be produced, and with the optically transparent member having and at least one variable property therein; and then modifying the at least one adjustable parameter by the controller based on the at least one variable optical property of the window; and then producing the object on the build surface from a light-polymerizable liquid by bottom-up stereolithography.

Abstract: An acid substance (e.g., HCl) generated as the byproduct of an ocean alkalinity enhancement (OAE) process is neutralized using an in-situ acid neutralization subsystem by forcing the acid byproduct through an alkaline formation such that the acid substance is neutralized through interaction with alkaline rocks as the acid byproduct flows from an injection well to a recovery well. A flow rate of acid substance through the rock formation is optimized to (a) maximize the amount of neutralized acid substance, and (b) minimize the amount of residual acid substance at the recovery well. The acid flow rate is adjusted by mixing the acid byproduct with a buffer and/or by a flow control device. Acid neutralization and CO2 capture are combined by forcing CO2 through the alkaline formation to react with divalent ions generated by the acid neutralization process, thereby mineralizing the CO2 in the form of carbonate rocks (e.g., limestone or dolostone).

Abstract: A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable compone

Abstract: A method of forming a three-dimensional object is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.

Abstract: A helmet liner includes: (a) an open lattice body portion comprised of a polymer, the body portion having opposite face portions and a circumferential side portion; (b) a helmet contact surface portion formed on one of the face portions; and (c) a skin contact portion formed on the other of the face portions, the skin contact portion configured with the lattice body portion so air can circulate through both the body portion and the skin contact portion.

Abstract: An additively manufactured cushion includes an array of interconnected surface lattice unit cells. The surface lattice unit cells are comprised of a unit cell surface portion configured as a Schoen F-RD minimal surface unit cell, and the unit cell surface portion is comprised of a rigid, flexible, or elastic polymer. In some embodiments, the surface lattice unit cells have an average width of from 1 to 100 millimeters and an average volume fraction of from 5 or 10 percent to 50 or 60 percent.

Abstract: An acid substance (e.g., HCl) generated as the byproduct of an ocean alkalinity enhancement (OAE) process is neutralized using an in-situ acid neutralization subsystem by forcing the acid byproduct through an alkaline formation such that the acid substance is neutralized through interaction with alkaline rocks as the acid byproduct flows from an injection well to a recovery well. A flow rate of acid substance through rock formation is optimized to (a) maximize the amount of neutralized acid substance, and (b) minimize the amount of residual acid substance at the recovery well. The acid flow rate is adjusted by mixing the acid byproduct with a buffer and/or by a flow control device. Acid neutralization and CO2 capture are combined by forcing CO2 through the alkaline formation to react with divalent ions generated by the acid neutralization process, thereby mineralizing the CO2 in the form of carbonate rocks (e.g., limestone or dolostone).

Abstract: Provided according to some embodiments is a polymerizable liquid useful for the production of a three-dimensional object comprised of polyurethane, polyurea, or a copolymer thereof by additive manufacturing, the polymerizable liquid comprising a mixture of: (a) a first blocked or reactive blocked prepolymer comprising a compound of the formula X(A)n, where X is a hydrocarbyl group, n is at least 3, and each A is an independently selected substituent of Formula I: (I) where R is a hydrocarbyl group, R? is O or NH, and Z is a blocking group; (b) a polyol and/or polyamine chain extender; (c) optionally a reactive diluent; and (d) a photoinitiator. A method of use of the polymerizable liquid to make a three-dimensional object by additive manufacturing and prepolymer compounds useful for the same are also provided.

Abstract: A method of forming a three-dimensional object is carried out by providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid and advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently with the irradiating and/or advancing steps: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof. The gradient of polymerization zone comprises the polymerizable liquid in partially cured form (e.g.

Abstract: Systems, methods, and devices may be configured to detect and remediate component failures in three-dimensional object printers (10, 10a-f) preemptively. For example, systems may include: (a) a plurality of printers (10, 10a-f) each configured to produce three-dimensional objects (13), each printer including: (i) a plurality of subsystems; and (ii) at least one sensor; and (b) processor(s) (41, 42) and memory resource(s) (21) storing an inventory of available replacement components for at least some of said subsystems. The one or more memory resources may (21) store instructions that may cause the one or more processors to: (i) identify a predetermined pattern in data sensed during a process of producing a three-dimensional object by a sensor of a printer as an indicator of likely failure of a subsystem or component thereof; and (ii) assign a component in inventory to said printer based on a unique identifier of the printer and the indicator of likely failure identified in the signal.

Abstract: A method of forming a three-dimensional object includes: providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid, irradiating the build region with light through the optically transparent member to form a solid polymer from the polymerizable liquid, and advancing said carrier away from said build surface to form said three-dimensional object from said solid polymer. The irradiating step includes projecting focused light at the build region, and the advancing step is carried out at a rate that is dependent on an average light intensity of the focused light.

Abstract: Acid byproduct from an OAE system is mixed with an aqueous alkaline fluid under conditions that maintain the mixture at or above a target pH level at which the rate of acid neutralization is maximized and the release of CO2 into the atmosphere is prevented. A neutralization controller utilizes sensor data to monitor the mixture's pH level and to control the rate at which acid byproduct is added (e.g., by a dosing pump) to the mixture. A reaction tank and an optional circulation line and in-line mixer are utilized to perform the mixing process. An optional agitator mechanism is provided to stir the mixture in the reaction tank, and to optionally move sensors and/or injectors along circular paths through the mixture. Optional fixed sensors and/or injectors are located in designated spaced-apart regions inside the reaction tank. The mixture is treated using optional flocculation and grit processing systems/devices.

Abstract: Various embodiments described herein provide a method of making an object from a three-dimensional geometry file and a light polymerizable resin on a light-transmissive window by projection of light through the window in a bottom-up stereolithography process. The method may comprise: slicing the file into a series of sequential images. Temperature fluctuations in the resin may be calculated for at least some of the sequential images upon light polymerization thereof based on sequential exposure of the resin to light, the light corresponding to the series of sequential images. During producing of the object, the production may be modified based on the calculated temperature fluctuations by: (i) reducing production speed during at least a portion of the production; (ii) activating a window cooler during at least a portion of the production; or (iii) increasing production speed during at least a portion of the production.

Abstract: Methods, systems, and/or apparatuses for making an object on a bottom-up stereolithography apparatus that includes a light source, a drive assembly, optionally a heater and/or cooler, and a controller. The light source, optional heater and/or cooler, and/or the drive assembly have at least one adjustable parameter that is adjustable by said controller. An example method comprises (a) installing a removable window cassette on said apparatus in a configuration through which said light source projects, said window cassette comprising an optically transparent member having a build surface on which an object can be produced, and with said optically transparent member having at least one thermal profile associated therewith; and then (b) modifying said at least one adjustable parameter by said controller based on said at least one thermal profile of said optically transparent member; and then (c) producing the object on said build surface from a light-polymerizable liquid by bottom-up stereolithography.

Abstract: An acid substance (e.g., HCl) generated as the byproduct of an ocean alkalinity enhancement (OAE) process is neutralized using an in-situ acid neutralization subsystem by forcing the acid byproduct through an alkaline formation such that the acid substance is neutralized through interaction with alkaline rocks as the acid byproduct flows from an injection well to a recovery well. A flow rate of acid substance through rock formation is optimized to (a) maximize the amount of neutralized acid substance, and (b) minimize the amount of residual acid substance at the recovery well. The acid flow rate is adjusted by mixing the acid byproduct with a buffer and/or by a flow control device. Acid neutralization and CO2 capture are combined by forcing CO2 through the alkaline formation to react with divalent ions generated by the acid neutralization process, thereby mineralizing the CO2 in the form of carbonate rocks (e.g., limestone or dolostone).

Abstract: Acid byproduct from an OAE system is mixed with an aqueous alkaline fluid under conditions that maintain the mixture at or above a target pH level at which the rate of acid neutralization is maximized and the release of CO2 into the atmosphere is prevented. A neutralization controller utilizes sensor data to monitor the mixture's pH level and to control the rate at which acid byproduct is added (e.g., by a dosing pump) to the mixture. A reaction tank and an optional circulation line and in-line mixer are utilized to perform the mixing process. An optional agitator mechanism is provided to stir the mixture in the reaction tank, and to optionally move sensors and/or injectors along circular paths through the mixture. Optional fixed sensors and/or injectors are located in designated spaced-apart regions inside the reaction tank. The mixture is treated using optional flocculation and grit processing systems/devices.