Patents Assigned to Carbon Technology Holdings, LLC
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Patent number: 11965139Abstract: This invention provides processes and systems for converting biomass into high carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects.Type: GrantFiled: May 19, 2022Date of Patent: April 23, 2024Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen
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Patent number: 11959038Abstract: This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.Type: GrantFiled: July 30, 2021Date of Patent: April 16, 2024Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: Daniel J. Despen, James A. Mennell, Steve Filips
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Patent number: 11932814Abstract: In some variations, the invention provides a biocarbon composition comprising a low fixed carbon material with a fixed carbon concentration from 20 wt % to 55 wt %; a high fixed carbon material with a fixed carbon concentration from 50 wt % to 100 wt % (and higher than the fixed carbon concentration of the low fixed carbon material; from 0 to 30 wt % moisture; from 0 to 15 wt % ash; and from 0 to 20 wt % of one or more additives (such as a binder).Type: GrantFiled: April 27, 2022Date of Patent: March 19, 2024Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: James A. Mennell, Dustin Slack, Daren Daugaard
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Patent number: 11891582Abstract: This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.Type: GrantFiled: July 30, 2021Date of Patent: February 6, 2024Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: Daniel J. Despen, James A. Mennell, Steve Filips
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Patent number: 11879107Abstract: This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.Type: GrantFiled: August 2, 2021Date of Patent: January 23, 2024Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: Daniel J. Despen, James A. Mennell, Steve Filips
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Patent number: 11851723Abstract: Some variations provide a carbon-negative carbon product that is characterized by a carbon intensity less than 0 kg CO2e per metric ton of the carbon-negative carbon product, wherein the carbon-negative carbon product contains at least about 50 wt % carbon. In some embodiments, the carbon intensity is less than ?500 kg CO2e per metric ton of the carbon-negative carbon product. Other variations provide a carbon-negative metal product (e.g., a steel product) that is characterized by a carbon intensity less than 0 kg CO2e per metric ton of the carbon-negative metal product, wherein the metal product contains from 50 wt % to 100 wt % of one or more metals and optionally one or more alloying elements. In some embodiments, the carbon-negative metal product is characterized by a carbon intensity less than ?200 kg CO2e per metric ton of the carbon-negative metal product. The carbon-negative metal product can contain a wide variety of metals.Type: GrantFiled: February 17, 2022Date of Patent: December 26, 2023Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: James A. Mennell, Daren Daugaard, Dustin Slack
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Patent number: 11753698Abstract: Some variations provide a composition for reducing a metal ore, the composition comprising a carbon-metal ore particulate, wherein the carbon-metal ore particulate comprises at least about 0.1 wt % to at most about 50 wt % fixed carbon on a moisture-free and ash-free basis, and wherein the carbon is at least 50% renewable carbon as determined from a measurement of the 14C/12C isotopic ratio. Some variations provide a process for reducing a metal ore, comprising: providing a biomass feedstock; pyrolyzing the feedstock to generate a biogenic reagent comprising carbon and a pyrolysis off-gas comprising hydrogen or carbon monoxide; obtaining a metal ore comprising a metal oxide; combining the carbon with the metal ore, to generate a carbon-metal ore particulate; optionally pelletizing the carbon-metal ore particulate; and utilizing the pyrolysis off-gas to chemically reduce the metal oxide to elemental metal, such as iron.Type: GrantFiled: September 25, 2021Date of Patent: September 12, 2023Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daren Daugaard, Dustin Slack
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Patent number: 11674101Abstract: This invention provides processes and systems for converting biomass into high carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.Type: GrantFiled: March 18, 2021Date of Patent: June 13, 2023Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen
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Patent number: 11458452Abstract: Highly mesoporous activated carbon products are disclosed with mesoporosities characterized by mesopore volumes of 0.7 to 1.0 cubic centimeters per gram or greater. Also disclosed are activated carbon products characterized by a Molasses Number of about 500 to 1000 or greater. Also disclosed are activated carbon products characterized by a Tannin Value of about 100 to 35 or less. The activated carbon products may be further characterized by total pore volumes of at least 0.85 cubic centimeters per gram and BET surface areas of at least about 800 square meters per gram. The activated carbon product may be derived from a renewable feedstock.Type: GrantFiled: June 3, 2016Date of Patent: October 4, 2022Assignee: Carbon Technology Holdings, LLCInventors: Daniel J. Despen, James A. Mennell, David Reamer
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Patent number: 11426350Abstract: A method for using treated biochar to reduce the overall environmental impact of farming and minimize the carbon footprint of farms is provided. The method comprising engaging in one or more of the following practices: (1) combining treated biochar with feed or using biochar as feed for animals to reduce methane from enteric fermentation and increase animal health and nutrition; (2) combining treated biochar with compost, animal bedding or manure piles to reduce odor and increase nutrient retention; (3) applying treated biochar to lagoons to reduce odor and treat water; (4) applying treated biochar to pastures to increase pasture health; (5) applying treated biochar to crops to increase crop productivity, healthier roots and prevent fertilizer leaching; and (6) using the carbon negativity of a produced biochar to reduce the overall farm or ranch carbon footprint.Type: GrantFiled: August 8, 2018Date of Patent: August 30, 2022Assignee: Carbon Technology Holdings, LLCInventors: Juliette MacKay, Richard Wilson Belcher, Wesley J. Bolsen, Brian Buege, Daren Einar Daugaard, Han Suk Kim
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Patent number: 11413601Abstract: This disclosure provides a halogenated activated carbon composition comprising carbon, a halogenated compound and a salt. In some embodiments, the halogenated compound and the salt comprise a naturally occurring salt mixture, as may be obtained from ocean water, salt lake water, rock salt, salt brine wells, for example. In some embodiments, the naturally occurring salt mixture comprises Dead Sea salt.Type: GrantFiled: October 26, 2015Date of Patent: August 16, 2022Assignee: Carbon Technology Holdings, LLCInventors: Daniel J. Despen, James A. Mennell
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Patent number: 11390569Abstract: A method is provided for applying porous carbonaceous particles to soil for purpose of cultivating plants having roots, where at least 95% of the porous carbonaceous particles have a particle size less than or equal to 10 mm. The method incorporates the porous carbonaceous particles into the soil surrounding the plant roots at a depth of between 0-24 inches from the soil surface, where the porous carbonaceous particles are positioned in the area surrounding the roots of the plants at a ratio of between 1:999 to 1:1 porous carbonaceous particles to soil.Type: GrantFiled: May 4, 2020Date of Patent: July 19, 2022Assignee: Carbon Technology Holdings, LLCInventors: Han Suk Kim, Kevin Daniel Dolinar, Mark L. Jarand, Vern Traxler, Timothy Alan Thompson, Rajashekharam Malyala
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Patent number: 11384031Abstract: The invention relates to a microbial delivery where biochar acts as a carrier for microbes.Type: GrantFiled: May 26, 2020Date of Patent: July 12, 2022Assignee: Carbon Technology Holdings, LLCInventors: Richard Wilson Belcher, Han Suk Kim, Brian Buege, Mark L. Jarand, Michael C. Cheiky, Ronald A. Sills
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Patent number: 11359154Abstract: This invention provides processes and systems for converting biomass into highcarbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects.Type: GrantFiled: December 9, 2020Date of Patent: June 14, 2022Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen
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Patent number: 11358119Abstract: The present disclosure provides biorefining systems for co-producing activated carbon along with primary products. A host plant converts a feedstock comprising biomass into primary products and carbon-containing co-products; a modular reactor system pyrolyzes and activates the co-products, to generate activated carbon and pyrolysis off-gas; and an oxidation unit oxidizes the pyrolysis off-gas, generating CO2, H2O, and energy. The energy is recycled and utilized in the host plant, and the CO2 and H2O may be recycled to the reactor system as an activation agent. The host plant may be a saw mill, a pulp and paper plant, a corn wet or dry mill, a sugar production facility, or a food or beverage plant, for example. In some embodiments, the activated carbon is utilized at the host plant to purify one or more primary products, to purify water, to treat a liquid waste stream, and/or to treat a vapor waste stream.Type: GrantFiled: January 16, 2015Date of Patent: June 14, 2022Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen, David Reamer
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Patent number: 11312666Abstract: A treated biochar comprising a porous carbonaceous particle that has been treated and mixed with a media containing a mineral solubilizing microorganism, whereby the porous carbonaceous particle after mixing has retained the mineral solubilizing microorganism.Type: GrantFiled: June 29, 2020Date of Patent: April 26, 2022Assignee: Carbon Technology Holdings, LLCInventors: Richard W. Belcher, Han Suk Kim, Brian Buege, Ronald A. Sills
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Patent number: 11285454Abstract: Biogenic activated carbon compositions disclosed herein comprise at least 55 wt % carbon, some of which may be present as graphene, and have high surface areas, such as Iodine Numbers of greater than 2000. Some embodiments provide biogenic activated carbon that is responsive to a magnetic field. A continuous process for producing biogenic activated carbon comprises countercurrently contacting, by mechanical means, a feedstock with a vapor stream comprising an activation agent including water and/or carbon dioxide; removing vapor from the reaction zone; recycling at least some of the separated vapor stream, or a thermally treated form thereof, to an inlet of the reaction zone(s) and/or to the feedstock; and recovering solids from the reaction zone(s) as biogenic activated carbon. Methods of using the biogenic activated carbon are disclosed.Type: GrantFiled: September 18, 2019Date of Patent: March 29, 2022Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen
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Patent number: 11286440Abstract: Processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Pyrolysis in the presence of an inert gas is employed to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.Type: GrantFiled: April 6, 2020Date of Patent: March 29, 2022Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen
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Patent number: 11279662Abstract: The present invention relates to a method for applying biochar to turf and landscape to allow the turf and landscape to be effectively maintained under reduced water and/or reduced fertilizer applications.Type: GrantFiled: August 26, 2019Date of Patent: March 22, 2022Assignee: Carbon Technology Holdings, LLCInventors: Richard W. Wilson, Han Suk Kim, Ranko Panayotov Bontchev, Neil Christopher Wahlgren, Vern S Traxler, Timothy Alan Thompson, Brian Buege, Mark L. Jarand
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Patent number: 11214528Abstract: A method and system is provided for treating water to remove contaminants using treated biochar placed in the water flow pathway of a water treatment process. The system further includes the further treatment of the treated biochar after its use in the water treatment process for use in agricultural or animal applications.Type: GrantFiled: July 3, 2017Date of Patent: January 4, 2022Assignee: Carbon Technology Holdings, LLCInventors: Rajashekharam Malyala, Richard Wilson Belcher, Ranko Panayotov Bontchev, Brian Buege, Mark L. Jarand, Han Suk Kim, Juliette MacKay, Ronald A. Sills, Vern Traxler