Abstract: Spherical high-performance adsorbents, which are manufactured from polymer resin by water vapour activation with an activation time of at least 6 hours. The adsorbents have a pronounced microstructure in the range of 0 to 40 Å pore diameter and an overall micropore volume of at least 0.6 cm3/g. A substantial increase in the adsorption capacity for gases and vapours is achieved which is also represented by the very favourable ratio of weight capacity to volume capacity of upto 2 to 1. The spherical high-performance adsorbents with microstructure can be used for many purposes, in particular, textile fabrics for the adsorption of chemical warfare agents and toxic gases and vapours, in adsorption refrigerating plants in combination with the refrigerating agent methanol, in motor vehicle filters and biofilters.
Abstract: The invention relates to the production of shaped high-performance adsorbents by steam activation in a rotary tunnel kiln operating in batches, in which spherically pre-formed materials are carefully pre-dried in a rotary tunnel dryer with 4-fold product turnover per kiln rotation and with a space/time ratio of from 1 to 2.5 m3/h using hot gas, then carbonised in an indirectly heated rotary tunnel kiln with 6-fold product turnover per kiln rotation and with a space/time ratio of from 5 to 10 m3/h in an inert-gas flow, and the carbonised semi-finished articles are activated in batches in an indirectly heated rotary tunnel kiln with 8-fold product turnover per kiln rotation and with a space/time ratio of from 1 to 5 m3/h with the addition of steam in an inert-gas flow.
High-quality shaped high-performance adsorbents are obtained which are versatile and especially suitable for use in air separation, adsorptive cooling and as adsorbent components in textiles and synthetic fabrics.
Abstract: The invention relates to a process for the production of shaped activated carbon by steam activation in an continuously operating rotary tunnel kiln, by continuously drying spherically preformed raw materials in a rotary tunnel dryer with 6-fold product turnover per kiln rotation, with a product temperature of from 250 to 300° C. in the 50 to 80% kiln length range and a residence time of from 30 to 6O minutes by means of a hot gas in countercurrent, then, in an indirectly heated rotary tunnel kiln, which is subdivided into a carbonising zone and activating zone, continuously carbonising the material with 8-fold product turnover per kiln rotation and with a product temperature profile in the carbonising zone of from 850 to 900° C. and a residence time of from 120 to 180 minutes, and activating the material with a product temperature profile in the activating zone of from 910 to 920° C. and a residence time of from 480 to 720 minutes with the addition of steam in an inert-gas flow.