Patents Assigned to CARLISLE CONSTRUCTION MATERIALS, LLC
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Publication number: 20250074040Abstract: A TPO roofing membrane formulated to have enhanced induction welding properties, including: a TPO roofing membrane, with: a top TPO layer, a middle scrim layer, and a bottom TPO layer; and elastomeric additives added to the TPO membrane, wherein the elastomeric additives increase induction welding performance of the TPO membrane, and wherein elastomeric additives include polypropylene-based (C3) elastomers and polyethylene-based (C2) elastomers.Type: ApplicationFiled: September 3, 2024Publication date: March 6, 2025Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Xuan ZHANG, Daniel GIFFEN, James GAGE
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Publication number: 20250001443Abstract: A plural component applicator can include a nozzle attached to a gun body. wherein the gun body comprises a manifold configured to receive a plurality of components based on operation of a trigger assembly. wherein the manifold is configured to separately deliver the plurality of components to a static mixer within the nozzle based on operation of the trigger assembly.Type: ApplicationFiled: July 6, 2022Publication date: January 2, 2025Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Eric DONALDSON, Phil BOLEA, Bruce NELSON, Tom REEDER, Forrest WILDE, Brian CALAMAN, Austin KULP
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Publication number: 20240426106Abstract: A roofing system configured for electronic leak detection, including: (a) a roof deck; (b) an insulation board or a coverboard positioned above the roof deck; (c) a layer of conductive material positioned above the insulation board or the coverboard; and (d) a roofing membrane positioned above the layer of conductive material. The layer of conductive material is pre-attached at a factory onto one of: (i) the top side of the insulation board or the coverboard, or (ii) the bottom side of the roofing membrane, such that there is only one layer of conductive material in the roofing system.Type: ApplicationFiled: April 29, 2024Publication date: December 26, 2024Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Christopher Kann, Jesse Sutton, Benjamin McFadden
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Publication number: 20240401335Abstract: A system for adhering a roof board onto a corrugated roof by positioning an adhesive strip dispensing machine over a plurality of parallel top flutes of a corrugated roof and then simultaneously dispensing a plurality of adhesive strips on top of each of the plurality of parallel top flutes of the corrugated roof. The dispensing machine has a plurality of wheels or rollers mounted to a frame and a plurality of adhesive roll dispensers, and the adhesive is dispensed onto the top of top flutes by moving the dispensing machine in a direction parallel to the top flutes.Type: ApplicationFiled: August 13, 2024Publication date: December 5, 2024Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Chad BUHRMAN, Cody Turnow, Chase Cramer, Benjamin Tigyer, Robert Aferri, Michael Scanish, Brandon Reynolds
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Patent number: 12091862Abstract: A system for adhering a roof board onto a corrugated roof by positioning an adhesive strip dispensing machine over a plurality of parallel top flutes of a corrugated roof and then simultaneously dispensing a plurality of adhesive strips on top of each of the plurality of parallel top flutes of the corrugated roof. The dispensing machine has a plurality of wheels or rollers mounted to a frame and a plurality of adhesive roll dispensers, and the adhesive is dispensed onto the top of top flutes by moving the dispensing machine in a direction parallel to the top flutes.Type: GrantFiled: September 16, 2022Date of Patent: September 17, 2024Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Chad Buhrman, Cody Turnow, Chase Cramer, Benjamin Tigyer, Robert Aferri, Michael Scanish, Brandon Reynolds
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Double belt press laminating machine with edge strip bands for manufacturing waterproofing membranes
Patent number: 12059879Abstract: A system for manufacturing waterproofing membranes, including: a laminating machine; a textile belt moveable through the laminating machine; and a pair of edge strips positioned adjacent to opposite sides of the textile belt. A first polymer is unrolled onto the textile belt and positioned between a pair of edge strips positioned adjacent to opposite sides of the textile belt and then moved through the laminating machine to heat and cure the first polymer into a first waterproofing membrane. The edge strips are preferably endless loops of material that pass continuously through the laminating machine. A second polymer can also be unrolled onto an opposite side of the textile belt such that two different waterproofing membranes can be manufactured simultaneously.Type: GrantFiled: January 12, 2023Date of Patent: August 13, 2024Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Michael Konrad, Josef Sochor, Bruno Bauer -
Publication number: 20240261810Abstract: A plural component applicator including a nozzle attached to a gun body, wherein the gun body comprises a manifold configured to receive a plurality of components based on operation of a trigger assembly, wherein the manifold is configured to separately deliver the plurality of components to a static mixer within the nozzle based on operation of the trigger assembly.Type: ApplicationFiled: April 2, 2024Publication date: August 8, 2024Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Eric DONALDSON, Phil BOLEA, Bruce NELSON, Tom REEDER, Forrest WILDE, Brian CALAMAN, Austin KULP
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Publication number: 20240166857Abstract: The disclosure herein relates to EPDM rubber compositions and membranes. More specifically, the present disclosure relates to halogen-free, fire-resistant EPDM rubber compositions and membranes, and to methods of making them. In one embodiment, the halogen-free EPDM rubber membrane is used for weatherproofing buildings, in particular as a membrane for façade application.Type: ApplicationFiled: November 17, 2022Publication date: May 23, 2024Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Majid KARIMI NEJAD, Anil SHENOY
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Patent number: 11958963Abstract: The disclosure herein relates rubber sheeting materials. Specifically, the disclosure relates to ethylene propylene diene monomer (EPDM) membranes that include maleic anhydride grafted EPDM. The EPDM rubber membranes may be used for weatherproofing buildings, and in particular, as a membrane for building façade.Type: GrantFiled: June 29, 2021Date of Patent: April 16, 2024Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Majid Karimi Nejad, Michael O'Toole, William J. Schneider, Anil Shenoy
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Patent number: 11845863Abstract: Aqueous polyurethane dispersions and coatings and heat-activatable adhesives made from the dispersions are disclosed. The dispersions include a polyurethane reaction product of a polyester polyol and a polyisocyanate. The polyester polyol comprises recurring units of at least one C2-C6 aliphatic diol, at least one aliphatic or cycloaliphatic C4-C10 dicarboxylic acid, and an aromatic diacid source, which can be recycled PET. The dispersion is formulated using 1 to 3 moles of an acid-functional diol per mole of polyester polyol. Dispersions for the adhesives are produced at NCO/OH molar ratios within the range of 0.90 to 0.98. The adhesives successfully bond a wide range of plastic and metal materials, often demonstrating substrate failure, even with steel. This contrasts with commercial adhesives such as EVA that exhibit only adhesive failure with the same substrates.Type: GrantFiled: April 27, 2021Date of Patent: December 19, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Gary Spilman, Michael Christy, Austin Ardanowski
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Publication number: 20230398572Abstract: A method of providing fire protection and vapor transmission resistance to a polyurethane foam insulation material, by: spraying an open cell polyurethane foam insulation onto a building structure; applying an intumescent paint onto the open cell polyurethane foam insulation; and then applying a vapor retarder paint over the intumescent paint. The vapor retarder paint may be a latex or styrene-butadiene rubber based paint, and the intumescent paint may be made of a water based acrylic or vinyl acetate copolymer and may have chemical additives that react to heat by swelling to generate a heat-insulating char layer that slows or prevents flame propagation.Type: ApplicationFiled: May 23, 2023Publication date: December 14, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventor: Kevin WIACEK
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Patent number: 11808040Abstract: An insulation board assembly, having: a foam insulation board; a top facer attached onto a top side of the foam insulation board, the top facer being made of woven material; and a bottom facer attached onto a bottom side of the foam insulation board, the bottom facer being made of woven material. The top and bottom woven facers may have upper and lower coatings and non-woven layers on either side and woven and non-woven layers may be held together with a tie layer.Type: GrantFiled: September 9, 2020Date of Patent: November 7, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Leatherman, Xuan Zhang, Cody Turnow
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Patent number: 11788292Abstract: A dual strip protective edge film system for a roofing membrane having a first protective edge film strip covering a top edge portion of the roofing membrane and a second protective edge film strip covering a top portion of the roofing membrane, wherein the second protective edge film strip is positioned in parallel next to the first protective edge film strip, and wherein both of the edge strips have a combined width approximately equal to the width of the overlap between two overlapping roofing membranes that are adhesively secured or thermally welded together.Type: GrantFiled: April 19, 2023Date of Patent: October 17, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Adam Burzynski, David French, Jordan Olivio, Jesse Sutton, Jacob Sandrock
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DOUBLE BELT PRESS LAMINATING MACHINE WITH EDGE STRIP BANDS FOR MANUFACTURING WATERPROOFING MEMBRANES
Publication number: 20230226810Abstract: A system for manufacturing waterproofing membranes, including: a laminating machine; a textile belt moveable through the laminating machine; and a pair of edge strips positioned adjacent to opposite sides of the textile belt. A first polymer is unrolled onto the textile belt and positioned between a pair of edge strips positioned adjacent to opposite sides of the textile belt and then moved through the laminating machine to heat and cure the first polymer into a first waterproofing membrane. The edge strips are preferably endless loops of material that pass continuously through the laminating machine. A second polymer can also be unrolled onto an opposite side of the textile belt such that two different waterproofing membranes can be manufactured simultaneously.Type: ApplicationFiled: January 12, 2023Publication date: July 20, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLC.Inventors: Michael KONRAD, Josef SOCHOR, Bruno BAUER -
Publication number: 20230138907Abstract: A system for adhering a roof board onto a corrugated roof by positioning an adhesive strip dispensing machine over a plurality of parallel top flutes of a corrugated roof and then simultaneously dispensing a plurality of adhesive strips on top of each of the plurality of parallel top flutes of the corrugated roof. The dispensing machine has a plurality of wheels or rollers mounted to a frame and a plurality of adhesive roll dispensers, and the adhesive is dispensed onto the top of top flutes by moving the dispensing machine in a direction parallel to the top flutes.Type: ApplicationFiled: September 16, 2022Publication date: May 4, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Chad BUHRMAN, Cody TURNOW, Chase CRAMER, Benjamin TIGYER, Robert AFERRI, Michael SCANISH, Brandon REYNOLDS
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Patent number: 11619049Abstract: A hook and loop system for attaching a roofing membrane into the top of a building insulation board including a roofing membrane with a fleece backing having a release sheet on the fleece backing. The release sheet is manually removed in the field to attach the fleece backing directly onto a layer of hooks that have been pre-attached onto the top of the insulation board. The release layer may be somewhat sticky, yet not adhere too tightly to the fleece layer such that its removal does not damage the fleece backing. The release layer may also be pre-rolled together with the fleece backed roofing membrane and shipped together as a unit into the field.Type: GrantFiled: January 28, 2019Date of Patent: April 4, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Brian Gish, Michael Heishman
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Patent number: 11459760Abstract: A hook and loop system for attaching a roofing membrane into the top of a building insulation board including a roofing membrane with a fleece backing having a release sheet on the fleece backing. The release sheet is manually removed in the field to attach the fleece backing directly onto a layer of hooks that have been pre-attached onto the top of the insulation board. The release layer may be somewhat sticky, yet not adhere too tightly to the fleece layer such that its removal does not damage the fleece backing. The release layer may also be pre-rolled together with the fleece backed roofing membrane and shipped together as a unit into the field.Type: GrantFiled: July 9, 2021Date of Patent: October 4, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Brian Gish, Michael Heishman
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Patent number: 11319708Abstract: A roof assembly, having: a roof deck; an insulation board assembly mounted onto the roof deck; and a roofing membrane adhered onto the insulation board assembly, wherein the insulation board assembly comprises: a foam insulation board, a woven top facer on a top side of the foam insulation board, and a woven bottom facer on a bottom side of the foam insulation board.Type: GrantFiled: May 17, 2021Date of Patent: May 3, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Leatherman, Xuan Zhang, Cody Turnow
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Patent number: 11299614Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.Type: GrantFiled: August 22, 2019Date of Patent: April 12, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
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Publication number: 20210403693Abstract: The disclosure herein relates rubber sheeting materials. Specifically, the disclosure relates to ethylene propylene diene monomer (EPDM) membranes that include maleic anhydride grafted EPDM. The EPDM rubber membranes may be used for weatherproofing buildings, and in particular, as a membrane for building façade.Type: ApplicationFiled: June 29, 2021Publication date: December 30, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Majid KARIMI NEJAD, Michael O'TOOLE, William J. SCHNEIDER, Anil SHENOY