Patents Assigned to CARLISLE CONSTRUCTION MATERIALS, LLC
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Patent number: 11958963Abstract: The disclosure herein relates rubber sheeting materials. Specifically, the disclosure relates to ethylene propylene diene monomer (EPDM) membranes that include maleic anhydride grafted EPDM. The EPDM rubber membranes may be used for weatherproofing buildings, and in particular, as a membrane for building façade.Type: GrantFiled: June 29, 2021Date of Patent: April 16, 2024Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Majid Karimi Nejad, Michael O'Toole, William J. Schneider, Anil Shenoy
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Patent number: 11845863Abstract: Aqueous polyurethane dispersions and coatings and heat-activatable adhesives made from the dispersions are disclosed. The dispersions include a polyurethane reaction product of a polyester polyol and a polyisocyanate. The polyester polyol comprises recurring units of at least one C2-C6 aliphatic diol, at least one aliphatic or cycloaliphatic C4-C10 dicarboxylic acid, and an aromatic diacid source, which can be recycled PET. The dispersion is formulated using 1 to 3 moles of an acid-functional diol per mole of polyester polyol. Dispersions for the adhesives are produced at NCO/OH molar ratios within the range of 0.90 to 0.98. The adhesives successfully bond a wide range of plastic and metal materials, often demonstrating substrate failure, even with steel. This contrasts with commercial adhesives such as EVA that exhibit only adhesive failure with the same substrates.Type: GrantFiled: April 27, 2021Date of Patent: December 19, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Gary Spilman, Michael Christy, Austin Ardanowski
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Publication number: 20230398572Abstract: A method of providing fire protection and vapor transmission resistance to a polyurethane foam insulation material, by: spraying an open cell polyurethane foam insulation onto a building structure; applying an intumescent paint onto the open cell polyurethane foam insulation; and then applying a vapor retarder paint over the intumescent paint. The vapor retarder paint may be a latex or styrene-butadiene rubber based paint, and the intumescent paint may be made of a water based acrylic or vinyl acetate copolymer and may have chemical additives that react to heat by swelling to generate a heat-insulating char layer that slows or prevents flame propagation.Type: ApplicationFiled: May 23, 2023Publication date: December 14, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventor: Kevin WIACEK
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Patent number: 11808040Abstract: An insulation board assembly, having: a foam insulation board; a top facer attached onto a top side of the foam insulation board, the top facer being made of woven material; and a bottom facer attached onto a bottom side of the foam insulation board, the bottom facer being made of woven material. The top and bottom woven facers may have upper and lower coatings and non-woven layers on either side and woven and non-woven layers may be held together with a tie layer.Type: GrantFiled: September 9, 2020Date of Patent: November 7, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Leatherman, Xuan Zhang, Cody Turnow
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Patent number: 11788292Abstract: A dual strip protective edge film system for a roofing membrane having a first protective edge film strip covering a top edge portion of the roofing membrane and a second protective edge film strip covering a top portion of the roofing membrane, wherein the second protective edge film strip is positioned in parallel next to the first protective edge film strip, and wherein both of the edge strips have a combined width approximately equal to the width of the overlap between two overlapping roofing membranes that are adhesively secured or thermally welded together.Type: GrantFiled: April 19, 2023Date of Patent: October 17, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Adam Burzynski, David French, Jordan Olivio, Jesse Sutton, Jacob Sandrock
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DOUBLE BELT PRESS LAMINATING MACHINE WITH EDGE STRIP BANDS FOR MANUFACTURING WATERPROOFING MEMBRANES
Publication number: 20230226810Abstract: A system for manufacturing waterproofing membranes, including: a laminating machine; a textile belt moveable through the laminating machine; and a pair of edge strips positioned adjacent to opposite sides of the textile belt. A first polymer is unrolled onto the textile belt and positioned between a pair of edge strips positioned adjacent to opposite sides of the textile belt and then moved through the laminating machine to heat and cure the first polymer into a first waterproofing membrane. The edge strips are preferably endless loops of material that pass continuously through the laminating machine. A second polymer can also be unrolled onto an opposite side of the textile belt such that two different waterproofing membranes can be manufactured simultaneously.Type: ApplicationFiled: January 12, 2023Publication date: July 20, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLC.Inventors: Michael KONRAD, Josef SOCHOR, Bruno BAUER -
Publication number: 20230138907Abstract: A system for adhering a roof board onto a corrugated roof by positioning an adhesive strip dispensing machine over a plurality of parallel top flutes of a corrugated roof and then simultaneously dispensing a plurality of adhesive strips on top of each of the plurality of parallel top flutes of the corrugated roof. The dispensing machine has a plurality of wheels or rollers mounted to a frame and a plurality of adhesive roll dispensers, and the adhesive is dispensed onto the top of top flutes by moving the dispensing machine in a direction parallel to the top flutes.Type: ApplicationFiled: September 16, 2022Publication date: May 4, 2023Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Chad BUHRMAN, Cody TURNOW, Chase CRAMER, Benjamin TIGYER, Robert AFERRI, Michael SCANISH, Brandon REYNOLDS
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Patent number: 11619049Abstract: A hook and loop system for attaching a roofing membrane into the top of a building insulation board including a roofing membrane with a fleece backing having a release sheet on the fleece backing. The release sheet is manually removed in the field to attach the fleece backing directly onto a layer of hooks that have been pre-attached onto the top of the insulation board. The release layer may be somewhat sticky, yet not adhere too tightly to the fleece layer such that its removal does not damage the fleece backing. The release layer may also be pre-rolled together with the fleece backed roofing membrane and shipped together as a unit into the field.Type: GrantFiled: January 28, 2019Date of Patent: April 4, 2023Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Brian Gish, Michael Heishman
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Patent number: 11459760Abstract: A hook and loop system for attaching a roofing membrane into the top of a building insulation board including a roofing membrane with a fleece backing having a release sheet on the fleece backing. The release sheet is manually removed in the field to attach the fleece backing directly onto a layer of hooks that have been pre-attached onto the top of the insulation board. The release layer may be somewhat sticky, yet not adhere too tightly to the fleece layer such that its removal does not damage the fleece backing. The release layer may also be pre-rolled together with the fleece backed roofing membrane and shipped together as a unit into the field.Type: GrantFiled: July 9, 2021Date of Patent: October 4, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Brian Gish, Michael Heishman
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Patent number: 11319708Abstract: A roof assembly, having: a roof deck; an insulation board assembly mounted onto the roof deck; and a roofing membrane adhered onto the insulation board assembly, wherein the insulation board assembly comprises: a foam insulation board, a woven top facer on a top side of the foam insulation board, and a woven bottom facer on a bottom side of the foam insulation board.Type: GrantFiled: May 17, 2021Date of Patent: May 3, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Leatherman, Xuan Zhang, Cody Turnow
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Patent number: 11299614Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.Type: GrantFiled: August 22, 2019Date of Patent: April 12, 2022Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
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Publication number: 20210403693Abstract: The disclosure herein relates rubber sheeting materials. Specifically, the disclosure relates to ethylene propylene diene monomer (EPDM) membranes that include maleic anhydride grafted EPDM. The EPDM rubber membranes may be used for weatherproofing buildings, and in particular, as a membrane for building façade.Type: ApplicationFiled: June 29, 2021Publication date: December 30, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Majid KARIMI NEJAD, Michael O'TOOLE, William J. SCHNEIDER, Anil SHENOY
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Publication number: 20210332592Abstract: A hook and loop system for attaching a roofing membrane into the top of a building insulation board including a roofing membrane with a fleece backing having a release sheet on the fleece backing. The release sheet is manually removed in the field to attach the fleece backing directly onto a layer of hooks that have been pre-attached onto the top of the insulation board. The release layer may be somewhat sticky, yet not adhere too tightly to the fleece layer such that its removal does not damage the fleece backing. The release layer may also be pre-rolled together with the fleece backed roofing membrane and shipped together as a unit into the field.Type: ApplicationFiled: July 9, 2021Publication date: October 28, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Brian GISH, Michael HEISHMAN
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Publication number: 20210284832Abstract: The disclosure herein relates to ethylene propylene diene monomer (EPDM) rubber. More specifically, the present disclosure relates to fire-resistant EPDM rubber. In one embodiment, the fire-resistant EPDM is a membrane used for weatherproofing buildings. In another embodiment, the fire-resistant EPDM membrane is a roofing material. In other embodiments, the fire-resistant EPDM rubber can be used in the electrical field.Type: ApplicationFiled: March 11, 2021Publication date: September 16, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventor: Onno FOKKINGA
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Publication number: 20210270038Abstract: A roof assembly, having: a roof deck; an insulation board assembly mounted onto the roof deck; and a roofing membrane adhered onto the insulation board assembly, wherein the insulation board assembly comprises: a foam insulation board, a woven top facer on a top side of the foam insulation board, and a woven bottom facer on a bottom side of the foam insulation board.Type: ApplicationFiled: May 17, 2021Publication date: September 2, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Matthew LEATHERMAN, Xuan ZHANG, Cody TURNOW
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Patent number: 11104090Abstract: A method of controlling operation of a tire filling mixing machine, by: (a) mixing a rubber/polyurethane and a catalyst in a first mixer to form a virgin polyurethane; (b) grinding cured polyurethane core bits in a grinder; (c) mixing the virgin material and the ground material in a second mixer thereby forming a mixed flatproofing material; (d) injecting the mixed flatproofing material into a tire; (e) measuring the ratio of ground material to virgin material in the mixed flatproofing material; (f) comparing the measured ratio of ground material to virgin material to a pre-stored preferred ratio of ground material to virgin material; and (g) increasing or decreasing the relative percentages of virgin material and ground material entering the second mixer by an amount that is a fraction of the difference between the measured ratio and the pre-stored preferred ratio.Type: GrantFiled: August 11, 2020Date of Patent: August 31, 2021Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Jeff Little, John Bishop
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Patent number: 11065625Abstract: An auger for a grinder material for a tire filling machine, having: a cylindrical column; and a plurality of flights extending outwardly from the cylindrical core, wherein (i) the flights are arranged in pairs extending radially outwards from the cylindrical column at 180 degrees to one another, and (ii) each flight has a sharpened leading edge. Each pair of flights are positioned at angles of approximately 50 or 60 degrees to one another, and each flight extends approximately half way around the circumference of the cylindrical column, and there are no outer edge notches in the flights.Type: GrantFiled: August 7, 2020Date of Patent: July 20, 2021Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Jeff Little, John Bishop
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Patent number: 11041313Abstract: A thermal welding marking system for attachment to a thermal welding machine including: a hammer arm rotatably connected to a mounting bracket attached to the thermal welding machine, wherein a distal end of the hammer arm is shaped to receive a marker or pen therein; a cable or spring connected to the distal end of the hammer arm; a cable connecting the hammer arm to a hand lever mounted adjacent to hand controls on the thermal welding machine, wherein movement of the hand lever raises or lowers the distal end of the hammer arm and thereby raises or lowers the marker or pen therein. In operation, the thermal welding machine is advanced across the edges of overlapping building roofing material and the marker or pen is intermittently lowered/raised to mark locations along a seam of the edges of overlapping building roofing material where the seam is either open or closed.Type: GrantFiled: February 5, 2020Date of Patent: June 22, 2021Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Trent Oelkers, James Gage, Jesse Sutton
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Patent number: 10953616Abstract: A method of performing preventative maintenance on an auger in a tire filling mixing machine, by: (a) mixing a polyurethane isocyanate and a catalyst in a first mixer to form a virgin polyurethane; (b) grinding polyurethane core bits in a grinder, the grinder having an auger and a motor; (c) mixing the virgin polyurethane and the ground core bits in a second mixer thereby forming a mixed flatproofing material; (d) injecting the mixed flatproofing material into a tire; (e) measuring vibration of the auger; and (f) comparing the measured vibration of the auger to a predefined maximum vibration; and (g) removing the auger from the grinder if the measured vibration exceeds the pre-defined maximum vibration for a predefined period of time, or removing the auger from the grinder if the measured temperature of the auger exceeds the pre-defined maximum temperature for a predefined period of time.Type: GrantFiled: December 23, 2020Date of Patent: March 23, 2021Assignee: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Jeff Little, John Bishop
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Publication number: 20210078011Abstract: An auger for a grinder material for a tire filling machine, having: a cylindrical column; and a plurality of flights extending outwardly from the cylindrical core, wherein (i) the flights are arranged in pairs extending radially outwards from the cylindrical column at 180 degrees to one another, and (ii) each flight has a sharpened leading edge. Each pair of flights are positioned at angles of approximately 50 or 60 degrees to one another, and each flight extends approximately half way around the circumference of the cylindrical column, and there are no outer edge notches in the flights.Type: ApplicationFiled: August 7, 2020Publication date: March 18, 2021Applicant: CARLISLE CONSTRUCTION MATERIALS, LLCInventors: Jeff LITTLE, John BISHOP