Patents Assigned to Carlsmed, Inc.
  • Patent number: 12251313
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Grant
    Filed: July 23, 2024
    Date of Patent: March 18, 2025
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J Cordonnier
  • Patent number: 12251320
    Abstract: A personalized fixation system includes a surgical planning software tool configured to adjust relationships of relevant anatomy of a subject, at least one bone anchor, a plate having a shape that does not conform to a single plane, the plate configured to accept the at least one bone anchor, wherein the shape of the plate is at least partially determined by the surgical planning software tool, and wherein the plate includes at least one node having a hole configured to receive the at least one bone anchor, and a locking element configured to connect the at least one bone anchor to the plate, wherein the plate is manufactured using additive manufacturing.
    Type: Grant
    Filed: August 3, 2022
    Date of Patent: March 18, 2025
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 12245952
    Abstract: A personalized fixation system includes a surgical planning software tool configured to adjust relationships of relevant anatomy of a subject, at least one bone anchor, a plate having a shape that does not conform to a single plane, the plate configured to accept the at least one bone anchor, wherein the shape of the plate is at least partially determined by the surgical planning software tool, and wherein the plate includes at least one node having a hole configured to receive the at least one bone anchor, and a locking element configured to connect the at least one bone anchor to the plate, wherein the plate is manufactured using additive manufacturing.
    Type: Grant
    Filed: June 25, 2024
    Date of Patent: March 11, 2025
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 12232980
    Abstract: A device for performing intervertebral body fusion between at a vertebral joint, and associated systems and methods for manufacturing the device are disclosed herein. In some embodiments, the device includes an expandable main body configured to be locked in a desired configuration between a superior and an inferior vertebrae at the vertebral joint to facilitate the intervertebral body fusion at the vertebral joint. A first endplate is connected to the main body. The first endplate can include a superior surface having one or more patient-specific features configured to engage and mate with an inferior surface of the superior vertebra. A second endplate is connected to the main body. The second endplate can include an inferior surface having one or more patient-specific features configured to engage and mate with a superior surface of the inferior vertebra.
    Type: Grant
    Filed: June 8, 2022
    Date of Patent: February 25, 2025
    Assignee: Carlsmed, Inc.
    Inventor: Michael J. Cordonnier
  • Patent number: 12232885
    Abstract: Systems and methods for modeling anatomical changes in a patient after installation of a patient-specific implant are disclosed. The system can model changes to a thoracic spine based on changes to the lumbar spine in a patient. The system can calculate and display reciprocal changes to nearby anatomy due to correction of index anatomy. For example, the system models the anatomical changes to the thoracic and cervical spines based on corrections to the lumbar spine.
    Type: Grant
    Filed: January 9, 2024
    Date of Patent: February 25, 2025
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Rodrigo Junqueira Nicolau
  • Patent number: 12226315
    Abstract: Systems and methods for designing patient-specific medical devices are described herein. In some embodiments, a method includes obtaining patient data that includes image data and kinematic data of a patient's spine. A virtual model of the patient's spine is generated and can be manipulated until a target anatomical configuration is achieved. A patient-specific implant can then be designed based at least in part on the target anatomical configuration and the kinematics such that, when the patient-specific implant is implanted in the patient, the patient-specific implant provides the target anatomical correction while maintaining or improving the kinematics of the patient's spine.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: February 18, 2025
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Jeffrey Roh
  • Patent number: 12137983
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: April 26, 2023
    Date of Patent: November 12, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 12142357
    Abstract: Systems and methods for storing and accessing healthcare data in blockchain managed digital filing cabinets are disclosed. The system can receive and store patient healthcare data from sources such as wearable devices, an implant, patient devices, healthcare provider devices, databases, cloud storage accounts, healthcare databases, or digital filing cabinets. The system can convert the healthcare into non-fungible tokens on a blockchain to protect the healthcare data from being accessed by nefarious actors. The system can manage access to the healthcare data based on authentication rules.
    Type: Grant
    Filed: July 6, 2023
    Date of Patent: November 12, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Michael J. Cordonnier, Shariq Hussain, Niall Patrick Casey
  • Patent number: 12133803
    Abstract: A computer-implemented method for designing a patient-specific orthopedic implant can include creating a user account associated with a patient. A patient-specific orthopedic implant can be designed based on patient data and imaging data. A healthcare provider can provide feedback for a design of the patient-specific orthopedic implant, treatment protocol, or other aspects of treatment. The patient can provide data and feedback.
    Type: Grant
    Filed: November 29, 2019
    Date of Patent: November 5, 2024
    Assignee: Carlsmed, Inc.
    Inventor: Niall Patrick Casey
  • Patent number: 12127769
    Abstract: A patient-specific jig for confirming a correct contour of a fixation element in an operative setting, the patient-specific jig including a jig body having a top end and a bottom end provided at opposite ends of a longitudinal axis of the jig body, and an inner contour guide disposed in a front surface of the jig body, the inner contour guide having a shaped cross-section and being shaped in a contoured curve along the longitudinal axis of the jig body, wherein the contoured curve conforms to a set of patient-specific geometric parameters.
    Type: Grant
    Filed: November 19, 2021
    Date of Patent: October 29, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11984205
    Abstract: Systems and methods for storing and accessing healthcare data in blockchain managed digital filing cabinets are disclosed. The system can receive and store patient healthcare data from sources such as wearable devices, an implant, patient devices, healthcare provider devices, databases, cloud storage accounts, healthcare databases, or digital filing cabinets. The system can convert the healthcare into non-fungible tokens on a blockchain to protect the healthcare data from being accessed by nefarious actors. The system can manage access to the healthcare data based on authentication rules.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: May 14, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Michael J. Cordonnier, Shariq Hussain, Niall Patrick Casey
  • Publication number: 20240016614
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Application
    Filed: June 22, 2023
    Publication date: January 18, 2024
    Applicant: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11857264
    Abstract: Systems and methods for providing assistance to a surgeon during an implant surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining a screw bone type based on the surgeon's input. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for a screw are determined based on the salient points of the areas of interest. Successively, a maximum screw diameter and a length of the screw are determined based on the salient points. Thereafter, the screw is identified and suggested to the surgeon for usage during the implant surgery.
    Type: Grant
    Filed: August 30, 2022
    Date of Patent: January 2, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg
  • Patent number: 11854683
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: December 26, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 11806241
    Abstract: Systems and methods for verifying the quality of patient specific implants are disclosed. A system can generate implant data, such as design files or fabrication instructions, for manufacturing the implant. The system can manage access to the implant data based on authentication levels. Based on the determined authentication level of the user requesting access to the implant data, the system can permit the user to access some or all of the implant data. The system can perform a quality check on a manufactured implant by scanning the manufactured implant to identify any errors in the manufactured implant.
    Type: Grant
    Filed: September 22, 2022
    Date of Patent: November 7, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Shariq Hussain, Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11793577
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. An example method includes obtaining, first multi-dimensional image data of an anatomical region of a patient in a first loading state; determining, from the first multi-dimensional image data, regions corresponding to anatomic elements of a spine; identifying, in each region, a first set landmarks; obtaining, a second multi-dimensional image data of the anatomical region comprising the spine of the patient in a second loading state; identifying a second set of landmarks from the second multi-dimensional image data that map to the first set of landmarks; obtaining an aligned multi-dimensional image data of the patient's spine; generating a design for a medical implant based on spinopelvic parameters measured from the aligned multi-dimensional image data; and causing a medical implant to be manufactured by sending the design for the medical implement to a manufacturing device.
    Type: Grant
    Filed: January 27, 2023
    Date of Patent: October 24, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Jeffery Pennal, Rodrigo Junqueira Nicolau, Matthew Chen
  • Patent number: 11717412
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Grant
    Filed: November 29, 2022
    Date of Patent: August 8, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11696833
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: July 11, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11678938
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: June 20, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 11497559
    Abstract: Systems and methods for providing assistance to a surgeon during an implant surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining a screw bone type based on the surgeon's input. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for a screw are determined based on the salient points of the areas of interest. Successively, a maximum screw diameter and a length of the screw are determined based on the salient points. Thereafter, the screw is identified and suggested to the surgeon for usage during the implant surgery.
    Type: Grant
    Filed: March 23, 2022
    Date of Patent: November 15, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg