Patents Assigned to Carlsmed, Inc.
  • Publication number: 20240016614
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Application
    Filed: June 22, 2023
    Publication date: January 18, 2024
    Applicant: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11857264
    Abstract: Systems and methods for providing assistance to a surgeon during an implant surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining a screw bone type based on the surgeon's input. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for a screw are determined based on the salient points of the areas of interest. Successively, a maximum screw diameter and a length of the screw are determined based on the salient points. Thereafter, the screw is identified and suggested to the surgeon for usage during the implant surgery.
    Type: Grant
    Filed: August 30, 2022
    Date of Patent: January 2, 2024
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg
  • Patent number: 11854683
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: December 26, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 11806241
    Abstract: Systems and methods for verifying the quality of patient specific implants are disclosed. A system can generate implant data, such as design files or fabrication instructions, for manufacturing the implant. The system can manage access to the implant data based on authentication levels. Based on the determined authentication level of the user requesting access to the implant data, the system can permit the user to access some or all of the implant data. The system can perform a quality check on a manufactured implant by scanning the manufactured implant to identify any errors in the manufactured implant.
    Type: Grant
    Filed: September 22, 2022
    Date of Patent: November 7, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Shariq Hussain, Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11793577
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. An example method includes obtaining, first multi-dimensional image data of an anatomical region of a patient in a first loading state; determining, from the first multi-dimensional image data, regions corresponding to anatomic elements of a spine; identifying, in each region, a first set landmarks; obtaining, a second multi-dimensional image data of the anatomical region comprising the spine of the patient in a second loading state; identifying a second set of landmarks from the second multi-dimensional image data that map to the first set of landmarks; obtaining an aligned multi-dimensional image data of the patient's spine; generating a design for a medical implant based on spinopelvic parameters measured from the aligned multi-dimensional image data; and causing a medical implant to be manufactured by sending the design for the medical implement to a manufacturing device.
    Type: Grant
    Filed: January 27, 2023
    Date of Patent: October 24, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Jeffery Pennal, Rodrigo Junqueira Nicolau, Matthew Chen
  • Patent number: 11717412
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Grant
    Filed: November 29, 2022
    Date of Patent: August 8, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11696833
    Abstract: A system and computer-implemented method for manufacturing an orthopedic implant involves segmenting features in an image of anatomy. Anatomic elements can be isolated. Spatial relationships between the isolated anatomic elements can be manipulated. Negative space between anatomic elements is mapped before and/or after manipulating the spatial relationships. At least a portion of the negative space can be filled with a virtual implant. The virtual implant can be used to design and manufacture a physical implant.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: July 11, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11678938
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: June 20, 2023
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 11497559
    Abstract: Systems and methods for providing assistance to a surgeon during an implant surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining a screw bone type based on the surgeon's input. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for a screw are determined based on the salient points of the areas of interest. Successively, a maximum screw diameter and a length of the screw are determined based on the salient points. Thereafter, the screw is identified and suggested to the surgeon for usage during the implant surgery.
    Type: Grant
    Filed: March 23, 2022
    Date of Patent: November 15, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg
  • Patent number: 11439514
    Abstract: A personalized fixation system includes a surgical planning software tool configured to adjust relationships of relevant anatomy of a subject, at least one bone anchor, a plate having a shape that does not conform to a single plane, the plate configured to accept the at least one bone anchor, wherein the shape of the plate is at least partially determined by the surgical planning software tool, and wherein the plate includes at least one node having a hole configured to receive the at least one bone anchor, and a locking element configured to connect the at least one bone anchor to the plate, wherein the plate is manufactured using additive manufacturing.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: September 13, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11443838
    Abstract: Systems and methods for storing and accessing healthcare data in blockchain managed digital filing cabinets are disclosed. The system can receive and store patient healthcare data from sources such as wearable devices, an implant, patient devices, healthcare provider devices, databases, cloud storage accounts, healthcare databases, or digital filing cabinets. The system can convert the healthcare into non-fungible tokens on a blockchain to protect the healthcare data from being accessed by nefarious actors. The system can manage access to the healthcare data based on authentication rules.
    Type: Grant
    Filed: February 23, 2022
    Date of Patent: September 13, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Michael J. Cordonnier, Shariq Hussain, Niall Patrick Casey
  • Patent number: 11432943
    Abstract: An interbody implant system for use in the spine includes a base comprising two or more bone contacting surfaces, at least one recess in at least one of the two or more bone contacting surfaces, the recess configured for containing a tooth, a deployable tooth to provide fixation between the base and the anatomy of a subject, a break-away bridge between the tooth and the base for providing a first relative position between the tooth and the base, and a locking mechanism for providing a second relative position between the tooth and the base.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: September 6, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11376076
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: June 8, 2021
    Date of Patent: July 5, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: 11166764
    Abstract: Systems and methods for providing assistance to a surgeon during an implant surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining a screw bone type based on the surgeon's input. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for a screw are determined based on the salient points of the areas of interest. Successively, a maximum screw diameter and a length of the screw are determined based on the salient points. Thereafter, the screw is identified and suggested to the surgeon for usage during the implant surgery.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: November 9, 2021
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg
  • Patent number: 11112770
    Abstract: Systems and methods for assisting a surgeon with implant during a surgery are disclosed. A method includes defining areas of interest in diagnostic data of a patient and defining an implant type. Post defining the areas of interest, salient points are determined for the areas of interest. Successively, an XZ angle, an XY angle, and a position entry point for an implant are determined based on the salient points of the areas of interest. In spinal procedures, a maximum screw diameter and a length of the spinal screw are successively determined based on the salient points. Based on determined length and diameter, a spinal screw and a matching screw guide is determined. Thereafter, the spinal screw and the screw guide is printed using a Three-Dimensional (3D) printer. Such printed spinal screw and screw guide could be used by the surgeon during the spinal surgery.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: September 7, 2021
    Assignee: Carlsmed, Inc.
    Inventors: Jeffrey Roh, Justin Esterberg
  • Patent number: 11083586
    Abstract: A method for designing a patient-specific implant includes obtaining image data of a region of interest of the spine of a patient, measuring one or more geometric characteristic of the region of interest from the image data, comparing a measurement obtained for at least one of the one or more geometric characteristics to a mathematical rule associated with the particular geometric characteristic, and generating three-dimensional implant geometry data if the measurement of the at least one of the one or more geometric characteristics conforms with the associated mathematical rule, the implant geometry data configured to guide an additive manufacturing operation.
    Type: Grant
    Filed: December 1, 2018
    Date of Patent: August 10, 2021
    Assignee: Carlsmed, Inc.
    Inventor: Michael J. Cordonnier
  • Patent number: 10902944
    Abstract: Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.
    Type: Grant
    Filed: January 6, 2020
    Date of Patent: January 26, 2021
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier, Justin Esterberg, Jeffrey Roh
  • Patent number: D958151
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: July 19, 2022
    Assignee: Carlsmed, Inc.
    Inventor: Niall Patrick Casey