Abstract: A filter well suited for paint arrestor usage having a monolithic high loft manmade fiber body with a convoluted flow contact surface. The filter is preferably formed by a convoluter as in one with a roller set and blade cutter to form mirror image fiber filter sheets from a received fiber batt. Provided is a well mixed proper fiber blend, such as one having a set of fibers made of a majority of course fibers joined by way of thermal bonding fibers which facilitate, during convoluting, formation of a crisp cut and high integrity three dimensional surface, as in one of rows of peaks separated by valleys. The projection/recess arrangement over the flow contact surface as well as the thickness and relative projection-to-base dimensions are arranged to provide a high paint holding capacity without too fast a load up of, for example, paint particles and while avoiding too great of a pressure drop within that load up time.

Abstract: A cushioning device with an upper foam layer and a lower positioned foam layer, with the upper foam layer having multiple thickness zones defined by different height projections from one zone to another as to provide a thickness variation pattern, one side of the upper foam layer is less contoured when not yet assembled in the cushioning device and a second side is comprised of the multiple thickness zones such that, upon connection of the multiple thickness zones to the lower positioned foam layer, the height differential along a length of the upper foam layer is transmitted as to form a non-planar, crown configuration in the upper surface of the upper foam layer. A method includes roller contouring different height and shaped projection zones including zones with different ratios of peak height to overall zone height.

Abstract: A cushioning device with double layer cover with the layers connected to define first and second pockets. The first and second pocket having access openings for insertion and removal of shell sections to be placed in a stacked state. A closure device as in a zipper for adjustable placement of the cover in a cover interior cavity closure state and a cover interior cavity access state. A first core insert received within the cover interior cavity. The arrangement of the present invention makes it well suited for use as an adjustable head pillow kit featuring a variety of different comfort level core inserts that can be switched out to achieve a personal overall comfort level. A method of assembling the cushion and adjusting the comfort level with different inserts is also presented.

Abstract: A filter well suited for paint arrestor usage having a monolithic high loft manmade fiber body with a convoluted flow contact surface. The filter is preferably formed by a convoluter as in one with a roller set and blade cutter to form mirror image fiber filter sheets from a received fiber batt. Provided is a well mixed proper fiber blend, such as one having a set of fibers made of a majority of course fibers joined by way of thermal bonding fibers which facilitate, during convoluting, formation of a crisp cut and high integrity three dimensional surface, as in one of rows of peaks separated by valleys. The projection/recess arrangement over the flow contact surface as well as the thickness and relative projection-to-base dimensions are arranged to provide a high paint holding capacity without too fast a load up of, for example, paint particles and while avoiding too great of a pressure drop within that load up time.

Abstract: An all-liquid foam-forming system contains: a first part (A) containing at least one liquid isocyanate or polyisocyanate; and a second part (B) containing: at least one liquid aromatic polyester polyol having an hydroxyl value of at least 110 mg KOH/gram and an average hydroxyl functionality of at least 2, at least two liquid halogenated flame retardants and water; the foam-forming system having an NCO/OH ratio of from about 0.9:1 to about 1.3:1; wherein the first and second parts are such that reaction therebetween forms a rigid polyurethane foam having a density of at least about 5 pcf and an ASTM E-84 Class 1 rating. Resultant polyurethane foams can be used to make articles, particularly for use in commercial decorative molding applications.

Abstract: A filter well suited for paint arrestor usage having a monolithic high loft manmade fiber body with a convoluted flow contact surface. The filter is preferably formed by a convoluter as in one with a roller set and blade cutter to form mirror image fiber filter sheets from a received fiber batt. Provided is a well mixed proper fiber blend, such as one having a set of fibers made of a majority of course fibers joined by way of thermal bonding fibers which facilitate, during convoluting, formation of a crisp cut and high integrity three dimensional surface, as in one of rows of peaks separated by valleys. The projection/recess arrangement over the flow contact surface as well as the thickness and relative projection-to-base dimensions are arranged to provide a high paint holding capacity without too fast a load up of, for example, paint particles and while avoiding too great of a pressure drop within that load up time.

Abstract: A cushioning device as in a pillow that has a main-body foam which a plurality of projections extend off a surface of the main-body. The projections are arranged in different support characteristic groupings such as rows of different volume or sized projections (e.g., cylindrical, cubical, prismatic, etc.) spaced out over a surface (e.g., convex surface) of the pillow (one or more surface sections as in upper surface sections and front edge surface section). There is also preferably provided a neck support ridge extension. The cylindrical projections are arranged such that a greater number of smaller volume, width or diameter, etc. rows of projections are centrally positioned on the surface and with the larger volume, width, or diameter, etc. projections laterally outward of the more centrally positioned projections, and with the ridge extension preferably extending along a front edge (e.g.

Abstract: A cushioning apparatus such as a pillow which includes an upper pocket with reception cavity for receiving preferably loose or grouped non-integral filler material such as down, fiberfill or fiber-balls and another pocket for receiving additional filler material such as a foam core filler material. The foam core filler material is preferably an integrated or monolithic foam body of, for example, visco-elastic or alternate polyurethane foam. The core preferably has a non-planar upper surface contour allowing for a relatively thin, consistent height upper pocket thickness. The pillow also preferably includes a lower pocket joined about its periphery to the upper pocket such as by way of an intermediate gusset panel with beading and with the lower pocket also receiving loose or non-integrated filler material and with the bottom surface of the core preferably having a convex surface such as one symmetrical with the top surface.

Abstract: An elevating foot cushion that includes an embodiment with a cushion that is preferably of a unitary foam body defining front and rear faces and left and right lateral faces and an upper leg contact surface. The upper leg contact surface has first and second laterally spaced apart leg reception areas such as recesses that extend in a leg extension direction between the front and rear faces and an intermediate foam body region extending between the spaced apart leg reception recesses. The cushion preferably has an upper leg support surface that has first and second portions which have a first support characteristic designed for supporting an individual leg, and the upper leg support surface also preferably includes a third portion having a different support characteristic than the first and second portions which is more adept at handling a higher load pair of crossed legs.

Abstract: A flexible, latex-like polyurethane foam having the “feel” and comfort of a latex foam and an Indentation Force Deflection (25% IFD as low as 3 lbs.) and the method of making such foam by reacting a mixture of triol polyether polyols, namely, a) a major proportion of a triol polyol having a hydroxyl content of about 50-80%, a 10-25% ethylene oxide cap and a molecular weight of about 3,000-6,500, (b) a minor proportion of a polymer triol polyol, preferably SAN polyol, having a molecular weight of about 3,000-6,5000; and (c) a very minor amount of a triol polyol having a primary hydroxyl content of at least 50% and about 40-90% ethylene oxide cap and a molecular weight of from 1,000-6,000. The polyol mixture is reacted with a MDI isocyanate in the presence of a critical amount of from about 1.5 to about 3.5 parts by weight of water, an auxiliary blowing agent and an amine catalyst.

Abstract: A mixing chamber assembly which has a reciprocating rod (270) received within a mixing chamber of a mixing chamber member (28). The reciprocating rod (270) is in a non-interference position with the mixing chamber over its entire length within the mixing chamber. The non-interference fit provides for continuous solvent flow about the exterior of the rod and interior of the wall defining the mixing chamber such that solvent drips out the discharge end of the mixing chamber and the rod is free to float or ride on a film of solvent. The ability for the rod to ride on a film of solvent over the entire portion received within the mixing chamber, allows for a much reduced reciprocating motive force requirement and a corresponding freedom to increase the mixing chamber volume.