Abstract: A method for assembling a reel comprising a first flange, a second flange and a barrel is disclosed. This method comprises (i) securing at least one spring-loaded magnetic guide to a base; (ii) positioning the first flange over the at least one spring-loaded magnetic guide and the base, so that a distal end of the at least one spring-loaded magnetic guide is inserted through a first hole in the first flange, (iii) connecting the barrel to the first flange, (iv) connecting the second flange to the barrel so that the barrel is located between the first and second flanges, (v) inserting at least one threaded fastener through a second hole in the second flange such that a distal end of the at least one threaded fastener is magnetically attached to the distal end of the at least one spring-loaded magnetic guide, and (vi) connecting the at least one threaded fastener to the first flange to form the reel. Also disclosed are the structures of the spring loaded magnetic guide.

Abstract: The present invention pertains to a single-piece flange adapted to be a part of a reel or spool, wherein the flange includes: (a) a hub portion defining one or more apertures, wherein the hub portion comprises an outer face and a wire face; (b) an outer rim; (c) a side wall disposed between the hub portion and the outer rim, wherein the side wall comprises an outer face and a wire face, and a plurality of crack propagation inhibitors extending through a thickness of at least the sidewall; and (d) a plurality of ribs connected to the side wall, and extending toward the hub portion.

Abstract: Reels or spools for carrying wires or the likes, where the flanges of these reels or spools have corrugations with undercuts selectively formed thereon, are provided. These undercuts may aid in the molding process, such as injection molding or compression molding with substantially rigid molds, among other things. The reels or spools may also have supports dispersed between the corrugations to provide additional structural integrity to the flange. These supports can be mid-plane supports between the corrugations and may be positioned closer to the inside surface or to the outside surface of the flange, and the supports may form an angle with the corrugations.

Abstract: Reels or spools for carrying wires or the likes, where the flanges of these reels or spools have corrugations with undercuts selectively formed thereon, are provided. These undercuts may aid in the molding process, such as injection molding or compression molding with substantially rigid molds, among other things. The reels or spools may also have supports dispersed between the corrugations to provide additional structural integrity to the flange. These supports can be mid-plane supports between the corrugations and may be positioned closer to the inside surface or to the outside surface of the flange, and the supports may form an angle with the corrugations.

Abstract: Reels or spools for carrying wires or the likes, where the flanges of these reels or spools have corrugations with undercuts selectively formed thereon, are provided. These undercuts may aid in the molding process, such as injection molding or compression molding with substantially rigid molds, among other things. The reels or spools may also have supports dispersed between the corrugations to provide additional structural integrity to the flange. These supports can be mid-plane supports between the corrugations and may be positioned closer to the inside surface or to the outside surface of the flange, and the supports may form an angle with the corrugations.

Abstract: Reels or spools for carrying wires or the likes, where the flanges of these reels or spools have corrugations with undercuts selectively formed thereon, are provided. These undercuts may aid in the molding process, such as injection molding or compression molding with substantially rigid molds, among other things. The reels or spools may also have supports dispersed between the corrugations to provide additional structural integrity to the flange. These supports can be mid-plane supports between the corrugations and may be positioned closer to the inside surface or to the outside surface of the flange, and the supports may form an angle with the corrugations.