Patents Assigned to Cartercopters, L.L.C.
  • Patent number: 7677492
    Abstract: A rotary aircraft has a fuselage with wings and a rotor. The blades of the rotor are twistable about a pitch axis to vary collective pitch. A collective pitch shaft moves in an advancing direction to increase the collective pitch. Weights are mounted to the blades for outward movement along the blades in response to an increase in rotational speed of the blades. A linkage between each of the weights and the collective pitch shaft moves the collective pitch shaft in the advancing direction in response to an increase in rotational speed. A spring acting through a cam mechanism exerts a non linear force in opposition to the outward movement of the blades.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: March 16, 2010
    Assignee: Cartercopters, L.L.C.
    Inventors: Jay W. Carter, Jr., Jeffrey R. Lewis
  • Patent number: 7510377
    Abstract: A rotor aircraft has a tilting hub for cyclic control operated by either a tilting spindle or swash plate mounted to the upper end of the drive shaft. A spinner housing with two separate half portions encloses the hub. The blades of the rotor have root portions that are integrally joined to the separate half portions. During a collective pitch change, the half portions rotate relative to each other, but at advance ratios greater than about 0.7, when the collective can be held constant, the spinner half portions can be in perfect alignment. Concentric control sleeves surround the drive shaft for changing collective pitch as well as cyclic pitch.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: March 31, 2009
    Assignee: Cartercopters, L.L.C.
    Inventors: Jay W. Carter, Jr., M. Keith Robinson, George D. Mitchell
  • Patent number: 7490792
    Abstract: A rotor aircraft has a fuselage with a rotor mounted above by a rotor shaft. An arm is pivotally engaged with a lower portion of the rotor shaft and pivotally engaged with the fuselage, enabling the rotor to move with little restriction vertically and horizontal in all directions relative to the fuselage as the rotor rotates in order to isolate rotor oscillations. An infinitely variable air spring is used to counter vertical and fore and aft loads. Damping in the form of elastomeric materials, piston seal friction, and fluid flow through an orifice may be added as required.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: February 17, 2009
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 7448571
    Abstract: A method of operating a rotor aircraft involves measuring an airspeed of the aircraft and a rotational speed of the rotor. A controller determines a Mu of the rotor based on the airspeed of the aircraft and the rotational speed of the rotor. The controller varies the collective pitch of the rotor blades in relationship to the Mu, from an inertia powered jump takeoff, through high speed high advance ratio flight, through a low speed landing approach, to a zero or short roll flare landing. In addition as the rotor is unloaded and the rotor slows down, the controller maintains a minimum rotor RPM with the use of a tilting mast.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: November 11, 2008
    Assignee: Cartercopters, L.L.C.
    Inventors: Jay W. Carter, Jr., Jeffrey R. Lewis
  • Patent number: 7137591
    Abstract: A rotorcraft includes a fuselage, a rotor assembly, a tail section connected to the fuselage, a propulsion system including an engine mounted to the fuselage, and a wing mounted to the fuselage. The rotor assembly includes a rotor having either a single or a plurality of rotor blades which can produce a resultant force vector which can pass through or near the center of gravity of the rotorcraft, and a spindle to connect the rotor with a flight control assembly. The rotor assembly also includes a tilting mast assembly having a tilting mast frame also connected to the spindle to support the rotor. The tilting mast tilts the rotor and provides cyclic control through a cyclic control linkage connected to the tilting mast frame. A mast control cylinder is provided to tilt the tilting mast assembly.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: November 21, 2006
    Assignee: Cartercopters, L.L.C.
    Inventors: Jay W. Carter, George D. Mitchell
  • Patent number: 6986642
    Abstract: A rotor for a rotary wing aircraft includes a blade having a leading edge, and a trailing edge. The rotor has a leading edge tip extension at a tip of the blade and a weight within the leading edge tip extension. The rotor also includes a trailing edge tip extension extending from a selected point at an outboard portion of the blade to the tip of the blade, a leading edge of the extension extending rearward from the trailing edge of the blade.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: January 17, 2006
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter
  • Patent number: 6527515
    Abstract: A rotor for rotary wing aircraft includes a number of features that reduce the collective forces required to control the pitch of the rotor. The spar caps of the spar become joined to one another at the same point where bonding begins between the blade and the spar. The tendency of blade to want to flatten out is minimized since the centrifugal force acting on the spar is located at or near the pitch change axis. Tip weights are located at or near the pitch change axis as well. In a preferred embodiment, the tip weights are located evenly in front of and behind the structural center of the inboard section of the spar. The blade of the rotor and the tip are not swept back.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: March 4, 2003
    Assignee: Cartercopter, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 6524068
    Abstract: A variable pitch aircraft propeller control uses a two-speed planetary gearbox between a turbine engine and an adjustable pitch propeller. For maximum efficiency, the rotation rate of the propeller is high at aircraft take-off to generate maximum static thrust. However, when at high altitude and at high speed, the propeller rotation rate is reduced to hold the vector sum of the aircraft forward speed and the propeller rotational tip speed at the speed that results in the highest efficiency for the propeller. The two-speed transmission supplies these two gear ratios. At takeoff and low altitude flight, a low gear ratio is used. At high altitude, a high gear ratio is used. The gear ratio maybe manually selected by the pilot, or automatically changed by the propeller controller to obtain the best combined efficiency for the engine and the propeller.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: February 25, 2003
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 6513752
    Abstract: A fixed wing rotorcraft uses differential thrust between wing mounted propellers to provide counter torque when the rotor is being powered by a power source. The rotorcraft is comprised of a fuselage to which fixed wings are attached. A rotor is attached on an upper side of the fuselage and provides lift at low speeds while the wings provide a majority of the lift at high speeds. When at high speeds the rotor may be slowed to reduce advancing tip speed and retreating blade stall. Forward thrust and counter torque is provided by propellers mounted on either side of the fuselage or even on the wings.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: February 4, 2003
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 6474598
    Abstract: An aircraft landing gear includes a sealed cylinder divided by a cylinder head to define an upper chamber and a lower chamber. The lower chamber is further divided by a piston having a piston rod passing in a sealed manner through the lower cylinder end. The cylinder head includes one or more orifices, the opening of each containing an electromagnetic coil configured to control the viscosity of the magneto-rheological oil passing therethrough. The electrical current through the electromagnetic coil is continually controlled by a microcomputer with attached sensors for piston position and pressure between the desired piston and the cylinder head, such that the pressure between the piston and the cylinder head decelerates the aircraft evenly throughout the desired piston stroke. The pressure also is limited to a desired maximum level so that, in a severe crash, the shock absorber will absorb significant energy before it fails structurally.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: November 5, 2002
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 6435453
    Abstract: An improved method of operating rotorcraft capable of achieving high speeds such that stability is maintained as the craft speed exceeds 0.75 times the rotor tip speed. These high speeds are achieved by varying collective pitch, including to negative values, to maintain acceptable levels of flapping at high aircraft forward speeds and low rotor rotation rates, or adjusting or maintaining the rotor rotation rate by automatically controlling the tilt of the rotor disk relative to the airstream or aircraft, or a combination of these techniques. More specifically, by utilizing these techniques the forward aircraft speeds can be high enough, and the rotor rotation rates low enough, that an advance ratio, Mu, greater than 0.75 can be achieved while maintaining rotor stability.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: August 20, 2002
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 6405980
    Abstract: A rotor aircraft has an adjusting mechanism that controls the sensitivity of the control stick relative to fore and aft tilt of the rotor. The control stick is pivotable between fore and aft directions as well as laterally about a control stick pivot point. A rotor linkage is connected between the control stick and the rotor rotor head. The rotor linkage assembly tilts the rotor head in response to tilting movement of the control stick. The linkage assembly has a control point that rotates at a radius about the control stick pivot point. An adjusting member located between the control stick and the linkage assembly can be moved to change the radius of the control point to the control stick pivot point. The change in radius corresponds to the amount of tilt that the rotor head make while the control stick moves between full aft and full forward positions. The control stick also controls ailerons and a horizontal stabilizer but these control services are not affected by the adjusting member.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: June 18, 2002
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 5868355
    Abstract: A fuselage door for a pressurized aircraft fuselage in which the hoop tension loads caused by cabin pressure are carried through the door rather than around the door. Stationary interlocking moldings in the door and fuselage door seat transfer loads through the door-fuselage intersection. The interlocking portions of the moldings have a sloped engaging portion having an angle such that the inward directed force component of tension due to a pressure differential is less than the outward directed force from cabin pressure on the door.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: February 9, 1999
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 5865399
    Abstract: An aircraft of the type having retractable landing gear and a pusher propeller is provided with a twin tail boom. The tail boom has a configuration to prevent the lowermost point of the pusher propeller from contacting a landing surface when landing the aircraft, even with the landing gear retracted, so that the engine of the aircraft is not damaged as a result of the pusher propeller being unable to rotate during the landing.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: February 2, 1999
    Assignee: Cartercopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: 5727754
    Abstract: An improved gyroplane having an improved rotor blade with an edgewise stiffness (El) of at least 80,000 pounds inch.sup.2 per pound of aircraft gross weight and blade weights of sufficient size to store a minimum of 100 foot pounds of rotational kinetic energy per pound of gross weight of the gyroplane while the rotor blade pitch is set to minimum lift during blade prerotation. Then a clutch driving the rotor is disengaged and the rotor blade pitch is changed to a lift condition to enable the gyroplane to climb to an altitude of at least fifty feet. The speed and thrust of a propeller is increased to achieve an increasing a horizontal velocity to maintain altitude, first with the rotor blade providing most of the lift and until the wings provide all the lift. To maximize velocity an improved flight control method is utilized. With this method, the angle of attack of the rotor disc is decreased and the pitch of the rotor blade is reduced to decrease rotor blade rotational speed to minimize drag during flight.
    Type: Grant
    Filed: August 31, 1995
    Date of Patent: March 17, 1998
    Assignee: CarterCopters, L.L.C.
    Inventor: Jay W. Carter, Jr.
  • Patent number: D381952
    Type: Grant
    Filed: October 20, 1995
    Date of Patent: August 5, 1997
    Assignee: CarterCopters, L.L.C.
    Inventor: Jay W. Carter, Jr.