Patents Assigned to CASALE
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Patent number: 11369930Abstract: Radial or axial-radial flow catalytic chemical reactor comprising a cylindrical shell and at least one catalytic bed and comprising a plurality of perforated tubes, said tubes having an open end communicating with an inlet of a gaseous flow of reagents in the reactor, said tubes being provided with a plurality of holes on their side surface, said tubes being arranged around the catalytic bed so as to form an outer wall which bounds the catalytic bed and which distributes the reagents inside said bed; each of said tubes being formed by means of longitudinal or helical butt welding of a perforated strip.Type: GrantFiled: March 7, 2017Date of Patent: June 28, 2022Assignee: CASALE SAInventors: Ermanno Filippi, Enrico Rizzi, Mirco Tarozzo
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Patent number: 11344838Abstract: A temperature swing adsorption process for removing a target component from a gaseous mixture containing water and at least one side component, said process comprising: (a) at least one adsorption step, providing a target component-loaded adsorbent and at least one waste stream depleted of the target component; (b) a desorption step, comprising heating of the loaded adsorbent to a desorption temperature and providing a first output stream containing the desorbed target component; (c) a conditioning step; (d) at least one target component-releasing releasing step bringing the solid adsorbent to a temperature lower than said desorption temperature and providing at least one second output stream containing an amount of the target component and containing water; (e) separating water from said second output stream(s) and (f) subjecting the so obtained water-depleted stream(s) to said adsorption step or to at least one of said adsorption steps.Type: GrantFiled: August 9, 2018Date of Patent: May 31, 2022Assignee: CASALE SAInventors: Lisa Joss, Max Hefti, Marco Mazzotti
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Patent number: 11344839Abstract: A temperature swing adsorption process for removing a target component from a gaseous mixture, the process being carried out in a plurality of reactors, wherein each reactor performs: (a) adsorption of the target component providing a loaded adsorbent and a waste stream; (b) heating of the loaded adsorbent and desorption of target component, providing an output stream; (c) cooling of the adsorbent; a rinse step (a1) before the heating (b), wherein the loaded adsorbent is contacted with a rinse stream containing the target component, producing a purge stream depleted of the target component; a purge step (b1) before the cooling (c), wherein the adsorbent is contacted with the purge stream provided by another reactor while performing the rinse step (a1), thus producing an output stream containing the target component, wherein the rinse stream comprises at least a portion of the output stream provided by another reactor while performing the purge step (b1).Type: GrantFiled: August 9, 2018Date of Patent: May 31, 2022Assignee: CASALE SAInventors: Lisa Joss, Max Hefti, Marco Mazzotti
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Publication number: 20220144715Abstract: A process of granulation of a urea melt, comprising: adding a first additive containing carboxymethyl starch to one or more first stage(s) of the granulation process, to form a carcarboxymethyl starch containing inner layer of urea granules, and adding a second additive containing calcium lignosulfonate to one or more second stage(s) of the granulation process, downstream said first stages, to form granules with a coating containing calcium lignosulfonate.Type: ApplicationFiled: January 24, 2022Publication date: May 12, 2022Applicant: Casale SAInventors: Leonardo Marrone, Andrea Beretti
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Patent number: 11325069Abstract: Method for reducing the content of nitrogen oxides NOx and nitrous oxide N2O in an input gas, comprising the steps of: treating said gas with a first amount of a NOx reducing agent in a first de-NOx catalytic bed; treating the effluent of said first de-NOx catalytic bed in at least one de-N2O catalytic bed for removal of N2O; treating the effluent of said at least one de-N2O catalytic bed with a second amount of a NOx reducing agent in a second de-NOx catalytic bed.Type: GrantFiled: October 28, 2016Date of Patent: May 10, 2022Assignee: Casale SAInventor: Jean François Granger
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Patent number: 11313556Abstract: A burner system (100) for the combustion of a hydrocarbon feedstock with an oxidant, comprising at least one burner (1) and a cooling circuit (2), where in: the burner system (100) comprises a fuel side (3, 15) and an oxidant side (4, 14); the burner (1) comprises a cooling chamber (5) connected to said cooling circuit(2); said cooling circuit (2) comprises a reservoir tank(8) for said cooling fluid and a circulation pump(16); said system (100) comprises pressure equalizing line (15b) arranged to establish a fluid communication between the inside of said reservoir tank (8) and at least one of said fuel side and oxidant side.Type: GrantFiled: February 2, 2016Date of Patent: April 26, 2022Assignee: Casale SAInventors: Luca Zanichelli, Elio Strepparola, Marco Carlucci Mazzamuto
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Publication number: 20220119253Abstract: A method for the suppression of soot formation during the partial oxidation of a hydrocarbon-containing gaseous feed, in the presence of steam and in an ATR reactor or in a POX reactor, the method comprising the addition of gaseous carbon dioxide to the hydrocarbon-containing gaseous feed before entry into the reactor. A method for determining a minimum steam to carbon ratio required for scot-free operation is also disclosed.Type: ApplicationFiled: February 18, 2020Publication date: April 21, 2022Applicant: Casale SAInventors: Luca Zanichelli, Giacomo Colmegna
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Patent number: 11292719Abstract: A dual-pressure plant for the synthesis of nitric acid comprising: a reactor (4) providing a gaseous effluent (15) containing nitrogen oxides; an absorption tower (6) nitrogen oxides react with water providing raw nitric acid and, said absorption tower operating at a pressure greater than the pressure of the reactor; a compressor (5) elevating the pressure of the reactor effluent (15) to the absorption pressure; said plant also comprising a first bleacher (37) and a second bleacher (7), said first bleacher (37) stripping with air (39) nitrogen oxides from the output stream (27) of the absorption tower (6) providing a partially stripped nitric acid stream (40) and a nitrogen oxides-loaded air stream (41), the former being fed to the second bleacher (7) and the latter being recycled to the delivery-side of said compressor (5).Type: GrantFiled: February 1, 2018Date of Patent: April 5, 2022Assignee: Casale SAInventors: Iacopo Cerea, Jean François Granger
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Publication number: 20220098035Abstract: A process of partial oxidation is performed in a reactor which includes a reaction chamber and a burner assembly, wherein: the burner assembly has a single oxidant nozzle located within an fuel channel, said oxidant nozzle comprises a nozzle pipe and a nozzle outlet, the nozzle pipe and the fuel channel are arranged to produce a diffusion flame, the nozzle outlet has a shape with two or more elongate lobes projecting from a center of the nozzle pipe.Type: ApplicationFiled: December 19, 2019Publication date: March 31, 2022Applicant: Casale SAInventors: Luca Zanichelli, Giacomo Colmegna
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Patent number: 11286168Abstract: Process for the synthesis of ammonia from natural gas comprising conversion of a charge of desulphurized natural gas and steam, with oxygen-enriched air or oxygen, into a synthesis gas, and treatment of the synthesis gas with shift reaction and decarbonation, wherein a part of the CO2-depleted synthesis gas, obtained after decarbonation, is separated and used as fuel fraction for one or more furnaces of the conversion section, and the remaining part of the gas is used to produce ammonia.Type: GrantFiled: January 31, 2018Date of Patent: March 29, 2022Assignee: Casale SAInventors: Francesco Baratto, Raffaele Ostuni
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Patent number: 11279671Abstract: Plant for the synthesis of urea comprising: a synthesis section (101), wherein ammonia (1) and carbon dioxide (2) react to give an aqueous solution (3) containing urea and ammonium carbamate; at least one recovery section fed with said depressurized aqueous solution and in a two-phase state, said recovery section comprising a separator (104,108) which processes said two-phase solution; a pre-decomposer (105, 109), a decomposer (106, 110) and a condenser (107, 111), wherein the gaseous streams obtained in the separator and in the decomposer are condensed in said condenser of the recovery section.Type: GrantFiled: April 30, 2018Date of Patent: March 22, 2022Assignee: Casale SAInventors: Paolo Bertini, Matteo Fumagalli, Serena Gabbiadini
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Publication number: 20220072492Abstract: Method for producing solid urea by granulation, wherein the granulation is fed with liquid urea having a purity greater than 98% by weight and not containing formaldehyde.Type: ApplicationFiled: November 15, 2021Publication date: March 10, 2022Applicant: Casale SAInventor: Gianfranco Bedetti
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Patent number: 11261099Abstract: A dual pressure process for the synthesis of ammonia from a make-up gas, wherein the make-up gas is reacted in two steps in series, the second step operating at a greater pressure than the first step, and wherein a portion of the effluent of the first step is recycled back to the first step, said portion containing unreacted make-up gas.Type: GrantFiled: September 26, 2017Date of Patent: March 1, 2022Assignee: Casale SAInventor: Sergio Panza
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Patent number: 11236043Abstract: A process for the production of ammonia and urea in an ammonia-urea integrated plant comprising an ammonia section and a tied-in urea section, wherein a hydrocarbon is reformed to produce ammonia make-up synthesis gas; said make-up gas is purified by shift conversion and removal of carbon dioxide; carbon dioxide is removed from the make-up gas by a first and a second CO2 removal sections; the first section removes CO2 by absorption with a suitable medium, and the second section removes CO2 by washing with a carbamate solution taken from the urea section; the make-up gas is reacted to produce ammonia; the CO2 removed from the make-up gas and at least part of the ammonia are used to produce urea.Type: GrantFiled: February 1, 2018Date of Patent: February 1, 2022Assignee: Casale SAInventors: Francesco Nettuno, Luca Rugnone, Raffaele Ostuni
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Publication number: 20210395190Abstract: A process for synthesis of urea from CO2 and NH3 wherein a steam flow (13) produced in the condenser (3) of a high-pressure synthesis loop is compressed to raise its pressure and temperature before using the steam as a heat source for a downstream step of the process.Type: ApplicationFiled: November 7, 2019Publication date: December 23, 2021Applicant: Casale SAInventor: Leonardo Marrone
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Patent number: 11202992Abstract: A nitric acid production process, comprising tertiary abatement of N2O and NOx on a tail gas withdrawn from an absorption stage, said abatement including passing the tail gas over a sequence of a deN2O stage comprising a Fe-z catalyst and a deNOx stage comprising a V2O5-TiO2 catalyst in the presence of gaseous ammonia, wherein the tail gas at the inlet of deN2O stage and the tail gas at the inlet of deNOx stage have a temperature greater than 400° C.Type: GrantFiled: October 3, 2018Date of Patent: December 21, 2021Assignee: Casale SAInventors: Iacopo Cerea, Giada Franceschin, Raffaele Ostuni
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Patent number: 11186542Abstract: Combined apparatus (1) for the synthesis of urea from ammonia and carbon dioxide, comprising an internal wall (3) which delimits two coaxial zones (4) inside the apparatus, operating respectively as reaction (4) and condensation (5) zones, and optionally also comprising a stripping zone and/or a scrubber integrated in the same apparatus.Type: GrantFiled: January 31, 2017Date of Patent: November 30, 2021Assignee: Casale SAInventors: Andrea Scotto, Enrico Rizzi
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Patent number: 11179692Abstract: A multi-bed catalytic converter comprising at least a first catalytic bed, a second catalytic bed and a heat exchanger arranged between said first bed and said second bed, wherein said heat exchanger is arranged to transfer heat from the hot effluent of the first bed to a cooling medium; said heat exchanger comprises a plurality of stacked round plates, wherein adjacent plates define gaps therebetween, and the effluent of the first catalytic bed and the cooling medium are respectively fed into alternate gaps.Type: GrantFiled: February 21, 2018Date of Patent: November 23, 2021Assignee: CASALE SAInventors: Sergio Panza, Maddalena Lepri
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Patent number: 11167988Abstract: Integrated process for the synthesis of ammonia and nitric acid, comprising a synthesis of nitric acid including the following steps: a) subjecting a stream of ammonia (10) to catalytic oxidation, obtaining a gaseous stream containing nitrogen oxides (13); b) subjecting said gaseous stream to a process of absorption of nitrogen oxides, providing nitric acid (16) and a tail gas (17) containing nitrogen and residual nitrogen oxides; c) subjecting at least a portion of said first tail gas (17) to a process of removal of nitrogen oxides, providing a nitrogen oxides-depleted tail gas (18), and comprising a synthesis of ammonia by catalytic conversion of a make-up gas (126, 226) comprising hydrogen and nitrogen in an ammonia synthesis loop, wherein at least a portion (18b, 18d, 21) of said second tail gas is used as nitrogen source for obtaining said make-up gas (126, 226).Type: GrantFiled: June 27, 2017Date of Patent: November 9, 2021Assignee: CASALE SAInventors: Raffaele Ostuni, Jean François Granger, Giada Franceschin, Pierdomenico Biasi
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Patent number: 11168045Abstract: Integrated process comprising: synthesis of methanol from a methanol synthesis gas (12); synthesis of ammonia from an ammonia make-up gas (25), and synthesis of carbon monoxide from a methane-containing stream, wherein: the synthesis of methanol provides a liquid stream of methanol (13) and a gaseous stream (14) of unreacted synthesis gas; a portion (14a) of said gaseous stream is separated as purge gas; said purge gas is subjected to a hydrogen recovery step, providing a hydrogen-containing stream (19) which is used as a hydrogen source for making the ammonia make-up gas, and a tail gas (20) which is used as a methane source for the synthesis of carbon monoxide by oxidation of a methane-containing stream.Type: GrantFiled: April 10, 2019Date of Patent: November 9, 2021Assignee: Casale SAInventor: Pietro Moreo