Abstract: An air lance comprises a plastic tube supplied with air at high pressure and having an air outlet. The lance is inserted into catalyst tubes and supplies air for breaking up the catalyst for removal by vacuum means. An air-powered reel is used to dispense and retrieve the plastic lance when emptying the catalyst tubes.

Abstract: A catalyst trough containing multiple guide tubes in registry with the tubes of a multi-tube catalytic reactor is utilized to unload catalysts therefrom with maximum dust containment and maximum catalyst recovery. The catalyst recovery trough contains an outlet collar connected to an outlet line and a positive fastening system whereby the trough is fixedly but detachably connected to the tube sheet of the reactor. The guide tubes extend vertically upwardly from the bottom of the trough and are open in the bottom so as to allow the provision of flexible steel rods or "fish tapes", which may or may not be equipped with high-fluid pressure tubes as air-lances for feeding into the tubes of the reactor, which are on center with the guide tubes of the trough. In this manner any catalytic material which is stuck or bridged across the catalytic tubes may be dislodged so as to fall by gravity into the recovery trough and into an outlet line for recovery.

Abstract: A catalyst trough containing multiple guide tubes in registry with the tubes of a multi-tube catalytic reactor is utilized to unload catalysts therefrom with maximum dust containment and maximum catalyst recovery. The catalyst recovery trough contains an outlet collar connected to an outlet line and a positive fastener whereby the trough is fixedly but detachably connected to the tube sheet of the reactor. The guide tubes extend vertically upwardly from the bottom of the trough and are open in the bottom so as to allow the provision of flexible steel rods or "fish tapes", which may or may not be equipped with high-fluid pressure tubes as air-lances for feeding into the tubes of the reactor, which are on center with the guide tubes of the trough. In this manner any catalytic material which is stuck or bridged across the catalytic tubes may be dislodged so as to fall by gravity into the recovery trough and into an outlet line for recovery.

Abstract: A catalyst trough containing multiple guide tubes in registry with the tubes of a multi-tube catalytic reactor is utilized to unload catalysts therefrom with maximum dust containment and maximum catalyst recovery. The catalyst recovery trough contains an outlet collar connected to an outlet line and a positive fastening means whereby the trough is fixedly but detachably connected to the tube sheet of the reactor. The guide tubes extend vertically upwardly from the bottom of the trough and are open in the bottom so as to allow the provision of flexible steel rods or "fish tapes", which may or may not be equipped with high-fluid pressure tubes as air-lances for feeding into the tubes of the reactor, which are on center with the guide tubes of the trough. In this manmner any catalytic material which is stuck or bridged across the catalytic tubes may be dislodged so as to fall by gravity into the recovery trough and into an outlet line for recovery.

Abstract: A catalyst loading hopper suitable for positioning in vertical position above a reactor vessel, having an inlet at its upper end, a catalyst outlet at its lower end and a diagonally-disposed baffle extending downwardly across the hopper but terminating short of one of the walls of the hopper and a weir adjustably arranged so as to control the flow of catalysts through the hopper. There is a dust outlet at the top of the hopper, which may be connected to a conduit so as to draw dust away from the upper end of the hopper and a screen at the bottom of the hopper to separate the catalyst from any fines or undersized catalyst particles. The screen feeds into a catalyst outlet which, in turn, feeds into a conduit, which extends into the reactor vessel so as to allow arrangement of the cleaned catalyst pellets in layers in the vessel. A gas nozzle opens in the wall of the hopper and allows dust to be blown from the catalyst pellets and through the dust outlet to be collected in a suitable filter.

Abstract: A modular multi-tube catalyst loading funnel comprises a series of funnel modules, each equipped with a rotatable stirring rod, an opening at the bottom, and a variable-speed drive. With the apparatus, it is possible to control the drop rate of catalyst pellets in each of the funnels, by adjusting the speed of rotation of the metering rods. If more control is required, the metering rods may be raised or lowered in each funnel module to increase or decrease the speed of catalyst drop. Additionally, it is possible to utilize metering rods with various end configurations to alter the speed of the catalyst drop in the multitube catalytic reactors.