Patents Assigned to Catalytic Solutions, Inc.
  • Patent number: 8802582
    Abstract: A catalyst and a method for selectively reducing nitrogen oxides (“NOx”) with ammonia are provided. The catalyst includes a first component comprising a zeolite or mixture of zeolites selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-18, ZSM-23, MCM-zeolites, mordenite, faujasite, ferrierite, zeolite beta, and mixtures thereof; a second component comprising at least one member selected from the group consisting of cerium, iron, copper, gallium, manganese, chromium, cobalt, molybdenum, tin, rhenium, tantalum, osmium, barium, boron, calcium, strontium, potassium, vanadium, nickel, tungsten, an actinide, mixtures of actinides, a lanthanide, mixtures of lanthanides, and mixtures thereof; optionally an oxygen storage material and optionally an inorganic oxide. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at high temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of low levels of nitrogen oxides in exhaust streams.
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: August 12, 2014
    Assignee: Catalytic Solutions, Inc.
    Inventors: Rajashekharam Malyala, Svetlana Iretskaya, Stephen J. Golden
  • Patent number: 8685352
    Abstract: The present invention pertains to catalyst systems for nitrogen oxide, carbon monoxide, hydrocarbon, and sulfur reactions that are free or substantially free of platinum group metals. The catalyst system of the present invention comprise a substrate and a washcoat, wherein the washcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst system may optionally have an overcoat, wherein the overcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst comprises one or more selected from the group consisting of a ZPGM transition metal catalyst, a mixed metal oxide catalyst, a zeolite catalysts, or mixtures thereof.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: April 1, 2014
    Assignees: ECS Holdings, Inc., Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Randal Hatfield, Jason Pless, Johnny Ngo, Mann Sakbodin
  • Patent number: 8580216
    Abstract: A catalyst system and a method for reducing nitrogen oxides in an exhaust gas by reduction with a hydrocarbon or oxygen-containing organic compound reducing agent are provided. The catalyst system contains a silver catalyst and a modifier catalyst, where the modifier catalyst contains a modifier oxide, where the modifier oxide is selected from the group consisting of iron oxide, cerium oxide, copper oxide, manganese oxide, chromium oxide, a lanthanide oxide, an actinide oxide, molybdenum oxide, tin oxide, indium oxide, rhenium oxide, tantalum oxide, osmium oxide, barium oxide, calcium oxide, strontium oxide, potassium oxide, vanadium oxide, nickel oxide, tungsten oxide, and mixtures thereof. The modifier oxide is supported on an inorganic oxide support or supports, where at least one of the inorganic oxide supports is an acidic support. The catalyst system of the silver catalyst and the modifier catalyst provides higher NOx conversion than either the silver catalyst or the modifier catalyst alone.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: November 12, 2013
    Assignees: ECS Holdings, Inc., Catalytic Solutions, Inc.
    Inventors: Rajashekharam V. Malyala, Stephen J. Golden
  • Patent number: 8496896
    Abstract: The present invention relates improving the performance of nitrogen oxide reduction by exposing rich exhaust to catalysts systems comprising a catalyst, wherein the catalyst systems are free of platinum group metals. The present invention also relates to improving reduction of carbon monoxide and hydrocarbon in exhaust by introducing air into a portion of the exhaust between a first catalyst system and a second catalyst system. The present invention also relates to improving nitrogen oxide, carbon monoxide and hydrocarbon reduction by (1) exposing rich exhaust to a first catalysts system, wherein the exhaust has an R value of greater than 1.0 and the first catalyst system comprises a catalyst and is free of platinum group metals and (2) introducing air into a portion of the exhaust in between the first catalyst system and a second catalyst system, wherein the second catalyst system is free of platinum group metals.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: July 30, 2013
    Assignees: Catalytic Solutions, Inc., ECS Holdings, Inc.
    Inventors: Stephen J. Golden, Randal Hatfield, Johnny Ngo, Jason Pless
  • Patent number: 8323601
    Abstract: Embodiments of the present disclosure include a catalyst for the conversion of CO and/or hydrocarbons in an exhaust stream including a Sn compound selected from the group consisting of a binary composition comprising Sn and Ti, a ternary composition comprising Sn, Ti and Zr, and mixtures of any thereof. In those embodiments, the binary composition may include Sn(X)Ti(y)O2, wherein x+y=1, 0.85>y>0. In other embodiments of the present disclosure, the Sn compound includes a ternary composition including Sn(a)Ti(b)Zr(c)O2, wherein a is 0.25, b is 0.25 and c is 0.5. Certain embodiments of this disclosure include a method for the conversion of CO in an exhaust stream, including contacting an exhaust stream containing CO with the catalyst described above containing a Sn compound. In other embodiments, the exhaust stream includes hydrocarbons.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: December 4, 2012
    Assignees: Catalytic Solutions, Inc., ECS Holdings, Inc.
    Inventors: Rachelle Justice, Rajashekharam Malyala, Svetlana Iretskaya, Dylan Trandal, Dien To, Jason Pless, Stephen Golden, Jiho Yoo
  • Patent number: 8318629
    Abstract: A catalyzed diesel particulate filter (CDPF) and a method for filtering particulates from diesel engine exhaust are provided, where the catalyzed diesel particulate filter includes a substrate and a catalyst composition, where the catalyst composition contains at least one first component, at least one second component, and at least one third component, where the first component is at least one first component selected from the group consisting of cerium and a lanthanide and mixtures thereof, the at least one second component is selected from the group consisting of cobalt, copper, manganese and mixtures thereof; and the third component comprises strontium, where the first component, the second component, and the third component are in an oxide form after calcination. The catalyst on the catalyzed diesel particulate filter lowers the temperature at which particulates are removed from the CDPF by oxidizing the particulates on the filter. The catalyzed diesel particulate filter may also include a washcoat.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: November 27, 2012
    Assignees: Catalytic Solutions, Inc., ECS Holdings, Inc.
    Inventors: Keshavaraja Alive, Anne-Laure Baudoux, Stephen J. Golden, Svetlana Iretskaya
  • Patent number: 8241403
    Abstract: The present invention relates to systems for regenerating a plugged diesel particulate filter (DPF) or catalyzed DPF. In certain embodiments, the system includes a fluid container and pulse valve, a heater, and a blower. Other embodiments include methods of regenerating a plugged DPF by directing a fluid at a first face of a DPF, redirecting the fluid at a second face of the DPF, and in some embodiment, heating the DPF.
    Type: Grant
    Filed: June 8, 2009
    Date of Patent: August 14, 2012
    Assignee: Catalytic Solutions, Inc.
    Inventors: Ted N. Tadrous, Shun Hong Long
  • Patent number: 7943097
    Abstract: A zeolite based SCR catalyst for NOx reduction using a reducing agent for treating exhaust streams from industrial and commercial boilers is provided. The reactor system has a zeolite based catalyst arranged in catalyst cassettes in a modular fashion where the reactor containing the zeolite based SCR catalyst cassettes is placed in a perpendicular direction to the exhaust exiting the industrial and/or commercial boiler. The catalyst selectively reduces nitrogen oxides to nitrogen with a reducing agent at low to medium temperatures. The reactor results in high NOx conversions and very low ammonia slip and is active for a wide range of boiler firing conditions. Boilers with low NOx and/or ultra low NOx burners can be replaced with a standard conventional burner for overall emissions reduction performance, efficiency improvements and energy savings. Boilers with low NOx and ultra low NOx burners can also be fitted with this zeolite based SCR catalyst reactor for additional NOx reductions and energy savings.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: May 17, 2011
    Assignee: Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Svetlana Iretskaya, Rajashekharam V. Malyala, Guang Yuan, Rachelle Justice, Yul Kwan, Robert Bono, Ronald Roberts, Alec Miller
  • Publication number: 20100240525
    Abstract: The present invention pertains to catalyst systems for nitrogen oxide, carbon monoxide, hydrocarbon, and sulfur reactions that are free or substantially free of platinum group metals. The catalyst system of the present invention comprise a substrate and a washcoat, wherein the washcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst system may optionally have an overcoat, wherein the overcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst comprises one or more selected from the group consisting of a ZPGM transition metal catalyst, a mixed metal oxide catalyst, a zeolite catalysts, or mixtures thereof.
    Type: Application
    Filed: June 1, 2010
    Publication date: September 23, 2010
    Applicant: Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Randal Hatfield, Jason Pless, Johnny Ngo, Mann Sakbodin
  • Patent number: 7785551
    Abstract: A catalyst and a method for selectively reducing nitrogen oxides with ammonia are provided. The catalyst includes a first component of copper, chromium, cobalt, nickel, manganese, iron, niobium, or mixtures thereof, a second component of cerium, a lanthanide, a mixture of lanthanides, or mixtures thereof, and a zeolite. The catalyst may also include strontium as an additional second component. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at low temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of nitrogen oxides in exhaust streams, and are not significantly influenced by the NO/NO2 ratio. The catalyst and the method may have special application to selective reduction of nitrogen oxides in exhaust gas from diesel vehicles, although the catalyst and the method have broad application to a wide range of gas streams that contain nitrogen oxides.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: August 31, 2010
    Assignee: Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Svetlana Iretskaya
  • Patent number: 7767175
    Abstract: A DPF with an SCR catalyst and a method for selectively reducing nitrogen oxides with ammonia, filtering particulates, and reducing the ignition temperature of soot on a DPF are provided. The catalyst includes a first component of copper, chromium, cobalt, nickel, manganese, iron, niobium, or mixtures thereof, a second component of cerium, a lanthanide, a mixture of lanthanides, or mixtures thereof, and a component characterized by increased surface acidity. The catalyst may also include strontium as an additional second component. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia and oxidizes soot at low temperatures. The catalyst has high hydrothermal stability.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: August 3, 2010
    Assignee: Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Svetlana Iretskaya
  • Patent number: 7641875
    Abstract: A multi-phase catalyst for the simultaneous conversion of oxides of nitrogen, carbon monoxide, and hydrocarbons is provided. A catalyst composition comprising the multi-phase catalyst and methods of making the catalyst composition are also provided. The multi-phase catalyst may be represented by the general formula of CeyLn1-xAx+sMOZ, wherein Ln is a mixture of elements originally in the form of single-phase mixed lanthanides collected from natural ores, a single lanthanide, or a mixture of lanthanides; A is an element selected from a group consisting of Mg, Ca, Sr, Ba, Li, Na, K, Cs, Rb, or any combination thereof; and M is an element selected from the group consisting of Fe, Mn, Cr, Ni, Co, Cu, V, Zr, Pt, Pd, Rh, Ru, Ag, Au, Al, Ga, Mo, W, Ti, or any combination thereof; x is a number defined by 0?x<1.0; y is a number defined by 0?y<10; s is a number defined by 0?s<10; where s=0 only when y>0 and y=0 only when s>0.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: January 5, 2010
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 7527776
    Abstract: A catalyst and a method for selectively reducing nitrogen oxides with ammonia are provided. The catalyst includes a first component of copper, chromium, cobalt, nickel, manganese, iron, niobium, or mixtures thereof, a second component of cerium, a lanthanide, a mixture of lanthanides, or mixtures thereof, and a zeolite. The catalyst may also include strontium as an additional second component. The catalyst and the method may have special application to selective reduction of nitrogen oxides in exhaust gas from diesel vehicles, although the catalyst and the method have broad application to a wide range of gas streams that contain nitrogen oxides.
    Type: Grant
    Filed: January 9, 2007
    Date of Patent: May 5, 2009
    Assignee: Catalytic Solutions, Inc.
    Inventors: Stephen J. Golden, Svetlana Iretskaya
  • Patent number: 7514055
    Abstract: Methods of controlling emissions from a diesel engine are provided. The method includes contacting the emissions with a perovskite-type catalyst consisting essentially of a metal oxide composition represented by the general formula Aa?xBxMOb, in which A is a mixture originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of M is at least one element selected from the group consisting of elements of an atomic number of from 22 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0<x<0.7. The perovskite-type catalyst may be used to oxidize hydrocarbons and carbon monoxide and to control particulate emissions in the diesel exhaust.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: April 7, 2009
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 7014825
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition and methods of using them are provided. The metal oxide composition is represented by the general formula Aa?xBxMOb, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 23 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0?x<0.5. Methods of making and using the perovskite-type catalysts are also provided. The perovskite-type catalyst may be used to reduce nitrogen oxides, oxidize carbon monoxide, and oxidize hydrocarbons in an exhaust stream from a motor vehicle. Methods of such a use are provided.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: March 21, 2006
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Publication number: 20030198582
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition and methods of using them are provided. The metal oxide composition is represented by the general formula Aa−xBxMOb, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 23 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0≦x<0.5. Methods of making and using the perovskite-type catalysts are also provided. The perovskite-type catalyst may be used to reduce nitrogen oxides, oxidize carbon monoxide, and oxidize hydrocarbons in an exhaust stream from a motor vehicle. Methods of such a use are provided.
    Type: Application
    Filed: February 6, 2003
    Publication date: October 23, 2003
    Applicant: CATALYTIC SOLUTIONS, INC.
    Inventor: Stephen J. Golden
  • Patent number: 6531425
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition is provided. The metal oxide composition is represented by the general formula Aa−xBxMOb, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 23 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0≦x<0.5. Methods of making and using the perovskite-type catalysts are also provided. The perovskite-type catalyst may be used to make a catalytic converter. Methods of making a catalytic converter are also provided.
    Type: Grant
    Filed: December 4, 2001
    Date of Patent: March 11, 2003
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 6372686
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition is provided. The metal oxide composition is represented by the general formula Aa-xBxMOb, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 23 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0≦x<0.5. Methods of making and using the perovskite-type catalysts are also provided. The perovskite-type catalyst may be used to make a catalytic converter. Methods of making a catalytic converter are also provided.
    Type: Grant
    Filed: November 10, 2000
    Date of Patent: April 16, 2002
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Publication number: 20020042341
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition is provided. The metal oxide composition is represented by the general formula Aa-xBxMOb, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 23 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0≦x<0.5. Methods of making and using the perovskite-type catalysts are also provided. The perovskite-type catalyst may be used to make a catalytic converter. Methods of making a catalytic converter are also provided.
    Type: Application
    Filed: December 4, 2001
    Publication date: April 11, 2002
    Applicant: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 6352955
    Abstract: Perovskite-type catalyst consists essentially of a metal oxide composition is provided. The metal oxide composition is represented by the general formula A1−xBxMO3, in which A is a mixture of elements originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of elements of an atomic number of from 22 to 30, 40 to 51, and 73 to 80; and x is a number defined by 0≦x<0.5.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: March 5, 2002
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden