Abstract: A method for producing a fibrous board having a decorative, textured surface comprising the steps of:(a) forming a wet mat of entangled mineral fibers;(b) pressure molding said fibrous mat while it is still wet to create a decorative textured surface thereon; and(c) drying said board.

Abstract: A process for coating geological formations and mine stoppings by applying to these substrates an aqueous, non-cementitious sealant composition comprising a water-soluble or water-dispersible polymeric binder, filler material and water, and allowing the sealant composition to dry to form an air flow resistant coating on the substrates. A highly satisfactory polymeric binder is used in the form of a polymer emulsion, such as an emulsion of an acrylic polymer having a low Tg and being sufficiently plasticized to provide a coating having prolonged air flow resistance.

Abstract: A process for sealing geological formations and mine stoppings by applying to these substrates an aqueous, non-cementitious caulk composition comprising an alkali metal silicate; filler material including at least one silica product or silicate other than an alkali metal silicate; a water-soluble or water-dispersible acrylic polymer modifier; and water, and allowing the caulk composition to dry to form an air flow resistant seal on the substrates. A highly satisfactory polymeric modifier is used in the form of a polymer emulsion, such as an emulsion of a self-plasticizing acrylic polymer having a low Tg.

Abstract: The present invention relates to an apparatus in which a perforated belt travels across to a moving sheet upon which granules are deposited through holes in the belt.

Abstract: A method for continuously producing an insulation board comprising a rigid plastic foam core having two major surfaces and a facing material on one or both of the major surfaces, the method including conveying a facing material along a production line, depositing a partially expanded froth foam of a plastic mixture, which contains at least one frothing agent, on the facing material, and further expanding and curing the froth foam in contact wiht the facing material to form the insulation board. The board is particularly useful as roof insulation.

Abstract: Polyoxyalkylene foam stabilizing surfactants can be prepared by reacting a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid under free radical polymerization conditions in the presence of a free radical initiator, and by subjecting the reaction product obtained to a solvent extraction. The isolated components can be utilized as surfactants in producing cellular foams.

Abstract: Polyisocyanurate foams are prepared by reacting together an organic polyisocyanate, a blowing agent, a trimerization catalyst, and a minor amount of a polyol blend comprising(a) about 5 percent to about 95 percent by weight of said blend of an alkylene oxide adduct of an aromatic amine of the formula ##STR1## wherein Z is a divalent aromatic radical, x, x', y, and y' each independently have an average value from about 1 to about 5, and each R is independently selected from the group consisting of hydrogen, alkyl or aryl, provided that the adduct is capped with ethylene oxide units, and(b) about 5 percent to about 95 percent by weight of said blend of an aromatic polyester polyol having a molecular weight of from about 150 to about 5,000. Laminates of such foams exhibit a high degree of fire resistance, low foam friability, high compressive strength, and excellent facer adhesion.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting under free radical polymerization conditions a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid in the presence of an organic or inorganic per-compound and a metal catalyst.

Abstract: A board having improved thermal and/or acoustical properties is disclosed, together with a method and apparatus for producing same. The board is of finite thickness and has a graduated density, the two opposing major surfaces have the greatest density and the intermediate portion has the least density with the board density gradually decreasing in the region between the major surfaces toward the intermediate portion thereof. The board is produced by a molding process, wherein blankets of loosely gathered fibers and containing a suitable binder, are utilized to form the board. The blankets are preferably high compressible and have interposed therebetween an initially relatively highly incompressible air filled member. These laminates are pressed together between a pair of heated mold halves. As the temperature of the laminate increases, the interposed member softens and is rapidly reduced in thickness due to the escape of air as it softens and melts.

Abstract: A method and apparatus for producing a synthetic board from cellulosic and/or lignocellulosic materials wherein a thermosettable binder, preferably a polyisocyanate binder, is applied through a cooled nozzle to the hot and wet fibrous material in the blow line out of the refiner of a board forming process. Polyphenylpolyisocyanates, such as a mixture of diphenylmethane-4,4'-diisocyanate and polymethylene polyphenyl polyisocyanates, are a particularly suitable binder.

Abstract: Polyoxyalkylene foam stabilizing surfactants can be prepared by reacting a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid under free radical polymerization conditions in the presence of a free radical initiator, and by subjecting the reaction product obtained to a solvent extraction. The isolated components can be utilized as surfactants in producing cellular foams.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting under free radical polymerization conditions a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid in the presence of an organic or inorganic per-compound and a metal catalyst.

Abstract: A stopping for use in improving underground mine ventilation comprising an assembly of wall elements, said wall elements comprising:(a) a plurality of rigid blocks, and(b) a plurality of compliant sealing members. The rigid blocks and compliant sealing members are combined in courses to form a wall which extends over substantially the entire cross section of a tunnel being stopped, the sealing members being interposed between and/or around the rigid blocks in a uniform or nonuniform arrangement throughout the extent of the wall so as to (i) accommodate convergence loads imposed on the wall, and (ii) form, together with the rigid blocks, a barrier against the flow of gas through the tunnel.

Abstract: Polyisocyanurate foams are prepared by reacting together an organic polyisocyanate, a blowing agent, a trimerization catalyst, and a minor amount of a polyol blend comprising(a) about 5 percent to about 95 percent by weight of said blend of an alkylene oxide adduct of an aromatic amine of the formula ##STR1## wherein Z is a divalent aromatic radical, x, x', y, and y' each independently have an average value from about 1 to about 5, and each R is independently selected from the group consisting of hydrogen, alkyl or aryl, provided that the adduct is capped with ethylene oxide units, and(b) about 5 percent to about 95 percent by weight of said blend of an aromatic polyester polyol material having a molecular weight of from about 150 to about 5,000. Laminates of such foams exhibit a high degree of fire resistance, low foam friability, high compressive strength, and excellent facer adhesion.

Abstract: A building structure comprising a corrugated protective layer having crests and valleys, a plurality of rigid metal securement strips applied over the corrugated protective layer, an outer weather-resistant covering applied over the rigid metal securement strips, and connecting means for securing said building elements together. A layer of insulation may be included between the rigid metal securement strips and exterior weather-resistant covering. The outer weather-resistant covering, the layer of insulation, and the metal securement strips can be secured to the corrugated protective layer without disturbing the preexisting structure.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting under free radical polymerization conditions a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid in the presence of an organic or inorganic per-compound and a metal catalyst.

Abstract: Polyoxyalkylene foam stabilizing surfactants can be prepared by reacting a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid under free radical polymerization conditions in the presence of a free radical initiator, and by subjecting the reaction product obtained to a solvent extraction. The isolated components can be utilized as surfactants in producing cellular foams.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.