Patents Assigned to CemeCon AG
  • Patent number: 12286705
    Abstract: The invention relates to a coating method and to a coating device for coating a body. A magnetron cathode having a target is arranged in the vacuum chamber. Electrical power is supplied to the magnetron cathode such that a plasma is generated and the target is sputtered in order to deposit a coating on the body. The electrical power is periodically supplied within a period duration T according to the HIPIMS method as cathode pulses, wherein each cathode pulse comprises at least two cathode sub-pulses and an intervening cathode sub-pulse break. In order to be able to deposit coatings having favorable properties in a particularly favorable manner by using the chopped HIPIMS method, a bias voltage is applied to the substrate to be coated with bias voltage pulses, wherein each bias voltage pulse comprises at least two bias sub-pulses and an intervening bias sub-pulse break.
    Type: Grant
    Filed: September 6, 2021
    Date of Patent: April 29, 2025
    Assignee: CemeCon AG
    Inventors: Walter May, Werner Kölker, Stephan Bolz
  • Patent number: 12221687
    Abstract: The invention relates to a method for coating a substrate 40, a coating system for carrying out the method, and a coated body. In a first method step 62, the substrate 40 is pretreated in a ion etching process. In a second method step 64, a first coating layer 56a with a thickness of 0.1 ?m to 6 ?m is deposited on the substrate 40 by means of a PVD process. In order to achieve a particularly high-quality and durable coating 50, the surface of the first coating layer 56a is treated by means of an ion etching process in a third method step 66, and an additional coating layer 56b with a thickness of 0.1 ?m to 6 ?m is deposited on the first coating layer 56a by means of a PVD process in a fourth method step 68. The coated body comprises at least two coating layers 56a, 56b, 56c, 56d with a thickness of 0.1 ?m to 6 ?m on a substrate 40, wherein an interface region formed by ion etching is arranged between the coating layers 56a, 56b, 56c, 56d.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: February 11, 2025
    Assignee: CemeCon AG
    Inventors: Werner Kölker, Stephan Bolz, Oliver Lemmer
  • Patent number: 12173397
    Abstract: The invention relates to a sputtering target, a coating system, and a coating method for same. The sputtering target comprises a base plate with a target plate which is secured thereon and which is made of a first sputtering material with a surface and a plurality of recesses formed therein. A plurality of inserts are arranged in the recesses. At least some of the inserts are made of a second sputtering material, wherein the second sputtering material has a higher sputter yield than the first sputtering material. The aim of the invention is to achieve especially uniform coatings. This is achieved in that the inserts made of the second sputtering material are shaped such that the extent D1, D2 of the inserts, measured in a measuring direction parallel to the surface, increases from the surface to the base plate in a depth direction T.
    Type: Grant
    Filed: February 22, 2022
    Date of Patent: December 24, 2024
    Assignee: CemeCon AG
    Inventors: Oliver Lemmer, Werner Kölker, Jürgen Balzereit, Stephan Bolz
  • Publication number: 20240229224
    Abstract: The invention relates to a sputtering target, a coating system, and a coating method for same. The sputtering target comprises a base plate with a target plate which is secured thereon and which is made of a first sputtering material with a surface and a plurality of recesses formed therein. A plurality of inserts are arranged in the recesses. At least some of the inserts are made of a second sputtering material, wherein the second sputtering material has a higher sputter yield than the first sputtering material. The aim of the invention is to achieve especially uniform coatings. This is achieved in that the inserts made of the second sputtering material are shaped such that the extent D1, D2 of the inserts, measured in a measuring direction parallel to the surface, increases from the surface to the base plate in a depth direction T.
    Type: Application
    Filed: February 22, 2022
    Publication date: July 11, 2024
    Applicant: CemeCon AG
    Inventors: Oliver LEMMER, Werner KÖLKER, Jürgen BALZEREIT, Stephan BOLZ
  • Publication number: 20240133022
    Abstract: The invention relates to a sputtering target, a coating system, and a coating method for same. The sputtering target comprises a base plate with a target plate which is secured thereon and which is made of a first sputtering material with a surface and a plurality of recesses formed therein. A plurality of inserts are arranged in the recesses. At least some of the inserts are made of a second sputtering material, wherein the second sputtering material has a higher sputter yield than the first sputtering material. The aim of the invention is to achieve especially uniform coatings. This is achieved in that the inserts made of the second sputtering material are shaped such that the extent D1, D2 of the inserts, measured in a measuring direction parallel to the surface, increases from the surface to the base plate in a depth direction T.
    Type: Application
    Filed: February 22, 2022
    Publication date: April 25, 2024
    Applicant: CemeCon AG
    Inventors: Oliver LEMMER, Werner KÖLKER, Jürgen BALZEREIT, Stephan BOLZ
  • Publication number: 20230220540
    Abstract: The invention relates to a method and a device to for applying a layer 64 to a body 60, 62, and to a coated body 60. The body 60, 62 is disposed in a vacuum chamber 12 and process gas is supplied. A plasma is generated in the vacuum chamber 12 by operating a cathode 30 by applying a cathode voltage VP with cathode pulses and by sputtering a target 32. A bias voltage VB is applied to the body 60, 62 so that charge carriers of the plasma are accelerated into the direction of the body 60, 62 and attached to its surface. In order to achieve favorable properties of the coating 64 in a controlled way, the time course of the bias voltage VB is varied during the coating duration D. In the coating 64 of the body 60, 62, the material of the layer 64 comprises proportions of a noble gas, the concentration of which in the layer 64 varies over the layer thickness.
    Type: Application
    Filed: June 17, 2021
    Publication date: July 13, 2023
    Applicant: CemeCon AG
    Inventors: Werner Kölker, Stephan Bolz
  • Publication number: 20230040661
    Abstract: The invention relates to a device 10 for holding workpieces 30 in a process chamber. The invention additionally relates to a coating system 20 and to a method for coating a workpiece 30. In order to allow for precise adjustment of the height of the position of workpieces 30 while supporting same in a secure and stable manner, the holding device 10 comprises a tray 72 for the workpieces 30, a height-adjustable first support element 22 and a height-adjustable second support element 48 for the tray 72, wherein each of the support elements 22, 48 comprises at least one first and one second limb element 26, 56, wherein the respective first and the respective second limb element 26, 56 are coupled so as to be pivotable relative to one another about a pivot axis X, Y, and wherein the pivot axis X of the first support element 22 is arranged at an angle to the pivot axis Y of the second support element 48.
    Type: Application
    Filed: December 16, 2020
    Publication date: February 9, 2023
    Applicant: CemeCon AG
    Inventor: Walter May
  • Patent number: 10612132
    Abstract: The invention relates to a coated body and to a method for coating a body. The coated body comprises at least a substrate (22), a diamond layer (24) having a thickness of 1-40 ?m, and a hard material layer (26), which is arranged farther outside on the body (10) than the diamond layer (24). The hard material layer (26) comprises at least one metal element and at least one non-metal element. An adhesive layer (32) having a thickness of 2-80 nm is provided between the diamond layer (24) and the hard material layer (26). The adhesive layer (32) contains carbon and at least one metal element. The diamond layer (24) can be applied by means of a CVD method. The hard material layer can be applied by means of a PVD method.
    Type: Grant
    Filed: November 25, 2016
    Date of Patent: April 7, 2020
    Assignee: CemeCon AG
    Inventors: Stephan Bolz, Oliver Lemmer, Antonius Leyendecker
  • Publication number: 20180347034
    Abstract: The invention relates to a coated body and to a method for coating a body. The coated body comprises at least a substrate (22), a diamond layer (24) having a thickness of 1-40 ?m, and a hard material layer (26), which is arranged farther outside on the body (10) than the diamond layer (24). The hard material layer (26) comprises at least one metal element and at least one non-metal element. An adhesive layer (32) having a thickness of 2-80 nm is provided between the diamond layer (24) and the hard material layer (26). The adhesive layer (32) contains carbon and at least one metal element. The diamond layer (24) can be applied by means of a CVD method. The hard material layer can be applied by means of a PVD method.
    Type: Application
    Filed: November 25, 2016
    Publication date: December 6, 2018
    Applicant: CemeCon AG
    Inventors: Stephan Bolz, Oliver Lemmer, Antonius Leyendecker
  • Patent number: 10099297
    Abstract: A tool for machining fiber-reinforced materials, said tool having a tool body having a particular cutting edge that has at least a main function surface and has a diamond coating applied at least to said main function surface. In order to provide a tool and a method which are especially suitable for machining fiber-reinforced materials, the surface of the diamond coating has a reduced peak height Spk of less than 0.25 ?m.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: October 16, 2018
    Assignee: CemeCon AG
    Inventors: Oliver Lemmer, Manfred Weigand, Michael Woda, Werner Pütz, Biljana Mesic
  • Publication number: 20180105935
    Abstract: The invention relates to a loading device for workpieces (16) in a coating system (10) and a method for loading the workpieces (16). An upright stand (22) has a number of openings (24) arranged above one another in an outward-facing surface (44). A number of insertion sleeves (30) are provided for accommodation in the openings (24), with the insertion sleeves (30) each having a shaft (32) and a retaining structure (24) as well as a borehole (26) to accommodate a workpiece (16). The openings (24) and the shafts (32) of the insertion sleeves (30) are designed such that the insertion sleeves (30) are insertable through the openings (24). The openings (24) and the retaining structures (34) are designed such that holding engagement occurs between the insertion sleeves (30) and the openings (24).
    Type: Application
    Filed: April 1, 2016
    Publication date: April 19, 2018
    Applicant: CemeCon AG
    Inventors: Werner Kölker, Walter May
  • Patent number: 9941102
    Abstract: Work piece processing is performed by pulsed discharges between an anode (2) and a magnetron sputtering cathode (1) in solid-gas plasmas using a chamber (2) containing the work piece (7). A system (12) maintains a vacuum in the chamber and another system (14) provides sputtering and reactive gases. The pulses are produced in a plasma pulser circuit including the anode and the cathode, the discharges creating gas and partially ionized solid plasma blobs (3) moving or spreading from a region at a surface of the cathode towards the work piece and the anode. A pulsed current comprising biasing pulses arises between the second electrodes. Biasing discharges are produced between the anode and the work piece when said plasma blobs have spread to regions at the anode and at the work piece so that the pulsed current is the current of these biasing discharges.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: April 10, 2018
    Assignee: CemeCon AG
    Inventor: Vladimir Kouznetsov
  • Patent number: 9812299
    Abstract: The invention relates to an apparatus and a method for pretreating and coating bodies by means of magnetron sputtering. In a vacuum chamber having a metallic chamber wall (26), magnetrons with sputter targets are arranged, at least one of which is an HPPMS magnetron to which electric pulses are fed by connecting a capacitive element (6) with the sputter target of the HPPMS magnetron via a switching element (5). To achieve effective pretreatment and coating of substrates it is provided according to a first aspect to arrange the switching element on the chamber wall. According to a second aspect, an electrode pair is provided, wherein a first electrode is an HPPMS magnetron (1) and the first and second electrodes are arranged in such a manner that a body (11) supported on a substrate table (4) is arranged between the active surfaces of the electrode pair or is moved through the space between the active surfaces of the electrode pair.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: November 7, 2017
    Assignee: CemeCon AG
    Inventors: Rainer Cremer, Walter May
  • Patent number: 9773650
    Abstract: A device and method for generating an electrical discharge are described. A first electrode (30) is operated to be a cathode relative to a second electrode (16). A gas is introduced into the chamber (14) by the first electrode (30). The first electrode (30) has a closed antechamber (32) with a metal wall (34). A tube (36) consisting of a different material than the wall (34) is provided through which the gas from the antechamber (32) is conducted into the chamber (14). A front portion of the tube (36) is embedded in the wall (34) of the antechamber (32). In its rear portion, the tube (36) has a free end projecting into the antechamber (32). A stable electrical discharge can be generated thereby in a particularly easy manner.
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: September 26, 2017
    Assignee: CemeCon AG
    Inventor: Walter May
  • Patent number: 9416440
    Abstract: A process and a device for coating a substrate (22) are described. In a vacuum chamber (10), a first magnetron cathode (24) is provided with a sputtering target (28) of a first metal composition comprising predominantly aluminium. A second magnetron cathode (26) is provided with a sputtering target (30) of a second metal composition comprising at least 50 at-% of a second metal selected from groups IVA-VIA of the periodic table. In order to obtain coatings with improved properties, electrical power is supplied to the cathodes (24, 26) such that the targets (28, 30) are sputtered, where electrical power is supplied to the first cathode (24) as pulsed electrical power according to high power impulse magnetron sputtering with a first peak current density, and to the second cathode (26) with a second peak current density lower than the first peak current density. The substrate (22) is arranged within the vacuum chamber such that particles from the plasma deposit onto the substrate forming a coating.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: August 16, 2016
    Assignee: CemeCon AG
    Inventors: Lars Hultman, Grzegorz Greczynski, Werner Koelker, Oliver Lemmer, Stephan Bolz
  • Patent number: 9343337
    Abstract: The invention relates to a device for coating a substrate using CVD, in particular for coating with diamond or silicon, wherein a neat conductor array composed of a plurality of elongated heat conductors (2) is provided in a housing (9), said heat conductors extending between a first (1) and a second electrode (6), wherein the heat conductors are held individually tensioned by a weight (4) attached to one end thereof. To increase the life of the neat conductors (2), the invention proposes that the weight (4) or the heat conductor (2) be guided at the second electrode (6), forming an electrical loop contact, in such a way that a vector of the weight force (G) produced by the weight (4) makes an angle (?) of no more than 45° with a direction of the longitudinal extension of the heat conductor (2).
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: May 17, 2016
    Assignees: DIACCON GMBH, CEMECON AG
    Inventors: Martin Rueffer, Stefan Rosiwal, Christian Bareiss, Walter Reichert, Oliver Lemmer, Marc Perle
  • Patent number: 9175384
    Abstract: The invention relates to a body with a substrate (1), an intermediate layer (2) applied on top thereof and a CVD diamond layer (3) applied to the intermediate layer. In order to propose a body coated with CVD diamond and a production process, in which the body has an increased load-bearing capacity under various mechanical loads, provision is made for the intermediate layer to be predominantly metallic, wherein the metal fraction of the intermediate layer consists predominantly of tungsten and/or chromium, and for the intermediate layer to have a roughness defined by an Rz value of 0.5 ?m-3.0 ?m.
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: November 3, 2015
    Assignee: CemeCon AG
    Inventors: Christian Bareiss, Werner Koelker, Oliver Lemmer
  • Patent number: 9127350
    Abstract: The invention relates to a device for coating a substrate (14) using CVD, in particular for coating with diamond or silicon, wherein a heat conductor array comprising a plurality of elongated heat conductors (2) is provided in a housing (10), said heat conductors extending between a first (1) and a second electrode (8), wherein the heat conductors (2) are held individually tensioned by a tensioning device attached to one end thereof. For the purposes of improving the life of the heat conductors (2), the invention proposes that the tensioning device comprises a tilt arm (5) having a tensioning weight (G), the heat conductor (2) being attached to the first end (E1) of said tilt arm, and the second end thereof substantially being mounted pivotably about a horizontal axis (H).
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: September 8, 2015
    Assignees: DIACCON GMBH, CEMECON AG
    Inventors: Martin Rueffer, Stefan Rosiwal, Christian Bareiss, Walter Reichert, Oliver Lemmer, Marc Perle
  • Publication number: 20140291140
    Abstract: In a simple method and device for producing plasma flows of a metal and/or a gas electric discharges are periodically produced between the anode and a metal magnetron sputtering cathode in crossed electric and magnetic fields in a chamber having a low pressure of a gas. The discharges are produced so that each discharge comprises a first period with a low electrical current passing between the anode and cathode for producing a metal vapor by magnetron sputtering, and a second period with a high electrical current passing between the anode and cathode for producing an ionization of gas and the produced metal vapor. Instead of the first period a constant current discharge can be used. Intensive gas or metal plasma flows can be produced without forming contracted arc discharges. The selfsputtering phenomenon can be used.
    Type: Application
    Filed: February 25, 2014
    Publication date: October 2, 2014
    Applicant: CemeCon AG
    Inventor: Vladimir Kouznetsov
  • Patent number: 8685213
    Abstract: In a simple method and device for producing plasma flows of a metal and/or a gas electric discharges are periodically produced between the anode and a metal magnetron sputtering cathode in crossed electric and magnetic fields in a chamber having a low pressure of a gas. The discharges are produced so that each discharge comprises a first period with a low electrical current passing between the anode and cathode for producing a metal vapor by magnetron sputtering, and a second period with a high electrical current passing between the anode and cathode for producing an ionization of gas and the produced metal vapor. Instead of the first period a constant current discharge can be used. Intensive gas or metal plasma flows can be produced without forming contracted arc discharges. The selfsputtering phenomenon can be used.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: April 1, 2014
    Assignee: CemeCon AG
    Inventor: Vladimir Kouznetsov