Patents Assigned to Ceramext, LLC
  • Patent number: 9102569
    Abstract: The embodiments of the invention are directed to a synthetic ceramic comprising pyroxene-containing crystalline phase, a clast, and a glass phase, wherein at least a portion of the synthetic ceramic is plastically deformable in a certain temperature range. Other embodiments of the invention relate to a method of making a synthetic ceramic, comprising heating a green ceramic material to 900-1400° C., to a temperature sufficient to initiate partial melting of at least a portion of the green ceramic material, transferring the heated green ceramic material to a press, pressing the heated green ceramic material in a die at 1,000 to 10,000 psi, and transferring the heated, pressed green ceramic material to a furnace for cooling to form the synthetic ceramic.
    Type: Grant
    Filed: November 6, 2009
    Date of Patent: August 11, 2015
    Assignee: CERAMEXT, LLC
    Inventors: Jerry Warmerdam, Joseph R. Cochran, Ross Guenther, James L. Wood, Robert D. Villwock
  • Patent number: 8901023
    Abstract: The invention relates to synthetic hybrid rock compositions, articles of manufacture and related processes employing mineral waste starting materials such as mine tailings, mine development rock, ash, slag, quarry fines, and slimes, to produce valuable articles of manufacture and products, which are characterized by superior physical and structural characteristics, including low porosity, low absorption, increased strength and durability, and retained plasticity. The resulting materials are compositionally and chemically distinct from conventional synthetic rock materials as demonstrated by scanning electron microprobe analysis, and are useful in a wide variety of applications, particularly with respect to commercial and residential construction.
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: December 2, 2014
    Assignee: Ceramext, LLC
    Inventors: Ross Guenther, James L. Wood, Carl E. Frahme, Ian I. Chang, Robert D. Villwock
  • Publication number: 20100273630
    Abstract: The invention relates to synthetic hybrid rock compositions, articles of manufacture and related processes employing mineral waste starting materials such as mine tailings, mine development rock, ash, slag, quarry fines, and slimes, to produce valuable articles of manufacture and products, which are characterized by superior physical and structural characteristics, including low porosity, low absorption, increased strength and durability, and retained plasticity. The resulting materials are compositionally and chemically distinct from conventional synthetic rock materials as demonstrated by scanning electron microprobe analysis, and are useful in a wide variety of applications, particularly with respect to commercial and residential construction.
    Type: Application
    Filed: April 26, 2010
    Publication date: October 28, 2010
    Applicant: CERAMEXT, LLC
    Inventors: Ross GUENTHER, James L. Wood, Carl E. Frahme, Ian I. Chang, Robert D. Villwock
  • Publication number: 20100117273
    Abstract: The embodiments of the invention are directed to a synthetic ceramic comprising pyroxene-containing crystalline phase, a clast, and a glass phase, wherein at least a portion of the synthetic ceramic is plastically deformable in a certain temperature range. Other embodiments of the invention relate to a method of making a synthetic ceramic, comprising heating a green ceramic material to 900-1400° C., to a temperature sufficient to initiate partial melting of at least a portion of the green ceramic material, transferring the heated green ceramic material to a press, pressing the heated green ceramic material in a die at 1,000 to 10,000 psi, and transferring the heated, pressed green ceramic material to a furnace for cooling to form the synthetic ceramic.
    Type: Application
    Filed: November 6, 2009
    Publication date: May 13, 2010
    Applicant: CERAMEXT, LLC
    Inventors: Jerry WARMERDAM, Joseph R. Cochran, Ross Guenther, James L. Wood, Robert D. Villwock
  • Patent number: 7704907
    Abstract: The invention relates to synthetic hybrid rock compositions, articles of manufacture and related processes employing mineral waste starting materials such as mine tailings, mine development rock, ash, slag, quarry fines, and slimes, to produce valuable articles of manufacture and products, which are characterized by superior physical and structural characteristics, including low porosity, low absorption, increased strength and durability, and retained plasticity. The resulting materials are compositionally and chemically distinct from conventional synthetic rock materials as demonstrated by scanning electron microprobe analysis, and are useful in a wide variety of applications, particularly with respect to commercial and residential construction.
    Type: Grant
    Filed: August 25, 2005
    Date of Patent: April 27, 2010
    Assignee: Ceramext, LLC
    Inventors: Ross Guenther, James L. Wood, Carl E. Frahme, Ian I. Chang, Robert D. Villwock
  • Publication number: 20080090720
    Abstract: The embodiments of the invention are directed to a synthetic ceramic comprising pyroxene-containing crystalline phase, a clast, and a glass phase, wherein at least a portion of the synthetic ceramic is plastically deformable in a certain temperature range. Other embodiments of the invention relate to a method of making a synthetic ceramic, comprising heating a green ceramic material to 900-1400° C., to a temperature sufficient to initiate partial melting of at least a portion of the green ceramic material, transferring the heated green ceramic material to a press, pressing the heated green ceramic material in a die at 1,000 to 10,000 psi, and transferring the heated, pressed green ceramic material to a furnace for cooling to form the synthetic ceramic.
    Type: Application
    Filed: September 29, 2006
    Publication date: April 17, 2008
    Applicant: CERAMEXT, LLC
    Inventors: Jerry Warmerdam, Joseph R. Cochran, Ross Guenther, James L. Wood, Robert D. Villwock