Patents Assigned to CertainTeed LLC
  • Patent number: 11713875
    Abstract: The present disclosure relates generally to cladding, for example, suitable for use covering the exterior surface of a building. The present disclosure relates more particularly to a siding panel including a light source. The siding panel includes a panel body having a length extending from a first end to a second end, a width extending from a first edge to a second edge, a front face, and a rear face. A first lock extends along the first edge of the panel body and a second lock extending along the second edge of the panel body. A fastening strip is coupled to the first lock. A light source extending along the length of the panel body is secured to the panel body so as to provide light from the front face of the panel body.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: August 1, 2023
    Assignee: CertainTeed LLC
    Inventors: David H. Beck, Robert T. Clark, David J. Stucky, Mark G. Suchyna, Conor McDonald
  • Patent number: 11713579
    Abstract: The present disclosure relates generally to roofing products, for example, suitable for use covering and protecting the roofs of structures. The present disclosure relates more particularly to a roofing product including an upper section and an exposed section. The roofing product includes a substrate having a top surface and a bottom surface, and a plurality of zones of roofing granules disposed on the top surface of the substrate. The plurality of zones includes first, second and third zones within the exposed section. The first zone includes a first collection of algae-resistant roofing granules and has a first algae-resistance intensity. The second zone includes a second collection of algae-resistant roofing granules and has a second algae-resistance intensity. The third zone has a third algae-resistance intensity that is different from the first algae-resistance intensity.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: August 1, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Xiaofeng Tang, Shuang Liu, Robert L. Jenkins, Mark W. Simon
  • Patent number: 11708696
    Abstract: One aspect of the disclosure is roofing shingle including a shim layer having a top surface, a first side edge, and a second side edge positioned opposite the first side edge. The roofing shingle also includes a top shingle layer at least partially laminated to the top surface of the shim layer, where the top shingle layer includes a first side edge offset a sidelap distance from the first side edge of the shim layer such that a side portion of the top surface of the shim layer is exposed, and a second side edge extending beyond the second side edge of the shim layer so as to overlap the second side edge of the shim layer by the sidelap distance.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: July 25, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Xiaofeng Tang, Robert L. Jenkins
  • Patent number: 11702845
    Abstract: The present disclosure relates generally to polymer structures, for example, suitable for construction products. The present disclosure relates more particularly to a thermoplastic construction product including a coextruded layer structure having a base layer including a first thermoplastic material, an outer layer including a second thermoplastic material, and an infrared-reflective intermediate layer that is coextruded with the base layer and the outer layer and is disposed between the base layer and the outer layer. In some embodiments the intermediate layer has a thickness of at least 30 micrometers. In some embodiments the infrared-reflective intermediate layer includes a reflective pigment dispersed in a matrix of one of the first thermoplastic material or the second thermoplastic material.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: July 18, 2023
    Assignee: CertainTeed LLC
    Inventor: Sizhu You
  • Patent number: 11704866
    Abstract: Methods and systems for real-time visualization of building structures are disclosed. A computing system may calculate physical illumination characteristics for each of a plurality of predefined virtual external building-surface elements layered in simulation at specified surface locations of a virtual three-dimensional (3D) model of a building structure, wherein the virtual 3D model is constructed based on data descriptive of the building structure. Each of the plurality of predefined virtual external building-surface elements may be associated with its calculated illumination characteristics in a database. A spatially-manipulable rendered image of the building structure may displayed on an interactive display in real-time based on the virtual 3D model. On the interactive display device, one or more of the plurality of the predefined virtual external building-surface elements may be rendered in real-time at respectively specified locations on the rendered image.
    Type: Grant
    Filed: December 7, 2021
    Date of Patent: July 18, 2023
    Assignee: CertainTeed LLC
    Inventors: Brice Dubost, Sizhu You, Rachel Z. Pytel
  • Patent number: 11691769
    Abstract: One aspect of the disclosure is a method of packaging a plurality siding panels. The method includes providing a plurality of siding panels, each siding panel having a front face, a rear face, top edge, a bottom edge, and a support member secured to the rear face, placing a first siding panel vertically within a box, the box having a first side, a second side, a top side, and a bottom side, and placing a second siding panel vertically within the box next to the first siding panel.
    Type: Grant
    Filed: November 15, 2021
    Date of Patent: July 4, 2023
    Assignee: CERTAINTEED LLC
    Inventor: Ashley A. Schultz
  • Patent number: 11692351
    Abstract: A process for preparing roofing granules includes forming kaolin clay into green granules and sintering the green granules at a temperature of at least 900 degrees Celsius to cure the green granules until the crystalline content of the sintered granules is at least ten percent as determined by x-ray diffraction.
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: July 4, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Ming Liang Shiao, Tihana Tresler, Husnu M. Kalkanoglu, Walter T. Stephens
  • Patent number: 11692357
    Abstract: One aspect of the disclosure is a siding panel having a front face, a rear face, a top edge, a bottom edge, a first side, and a second side, the top edge being folded over to create two layers of material. The siding panel further includes a first locking mechanism disposed on the front face adjacent the top edge configured to interlock with a second locking mechanism of a second siding panel, the first locking mechanism having a generally S-shaped portion. The siding panel also includes a second locking mechanism disposed on the rear face of the siding panel having a generally U-shaped portion including a curved section, and the second locking mechanism being configured to interlock with a first locking mechanism of a third siding panel. The first locking mechanism and the second locking mechanism facilitate both locking and unlocking of the siding panel from the third siding panel.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: July 4, 2023
    Assignee: CERTAINTEED LLC
    Inventor: Christopher Michael Colyn
  • Patent number: 11677349
    Abstract: A photovoltaic module includes an encapsulated photovoltaic element and an infrared-transmissive decorative overlay simulating conventional roofing.
    Type: Grant
    Filed: May 11, 2022
    Date of Patent: June 13, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Ming Liang Shiao
  • Patent number: 11668108
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: June 6, 2023
    Assignee: CertainTeed LLC
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Patent number: 11643810
    Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.
    Type: Grant
    Filed: June 22, 2021
    Date of Patent: May 9, 2023
    Assignee: CertainTeed LLC
    Inventors: Jonathan Wilson, Michael J. Lembo
  • Patent number: 11601085
    Abstract: The present disclosure relates particularly to photovoltaic roofing systems for use in photovoltaically generating electrical energy, specifically, the use of bottom flashings in such systems. Methods for installing such systems and replacing non-photovoltaic roofing elements in such systems are also described.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: March 7, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Christopher C. Fisher, Robert L. Jenkins, Robin M. Duarte
  • Patent number: 11598096
    Abstract: A method of forming an asphalt mixture includes mixing a polyol with a bio-source material to form a bio-asphalt. The method can further include mixing the bio-asphalt with a bitumen source different from the bio-asphalt to form an asphalt mixture. The bio-source material can include an oil, such as a vegetable oil, an animal fat, or any combination thereof. The bitumen source can include a petroleum-based asphalt. The method can further include adding a modifier, such as a fatty acid, a polycarboxylic acid, a polyacrylic acid, a polyacrylate comprising a copolymer, or any combination thereof. Moreover, a roofing grade asphalt mixture includes a bio-asphalt. The bio-asphalt includes an alkyd, wherein the alkyd is a reaction product of a polyol and a bio-source material. The roofing grade asphalt mixture further includes a bitumen source material and particles.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 7, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Keith C. Hong, Gregory F. Jacobs, Rajesh Ranjan
  • Patent number: 11598097
    Abstract: The present disclosure relates to roofing granules, such as colored solar-reflective roofing granules, and to methods for making and their use in roofing products. One aspect of the disclosure provides a collection of colored solar-reflective roofing granules, wherein substantially each roofing granule includes an inner layer of a porous ceramic material, the pore size and material of the inner layer being selected such that the inner layer is substantially reflective of infrared radiation; and disposed about and substantially surrounding the inner layer, an outer layer of a substantially colored ceramic material, the outer layer of substantially colored ceramic material being substantially transmissive to infrared radiation, the collection of colored solar-reflective roofing granules having a L* of no more than 60 and a solar reflectivity of at least 30%.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: March 7, 2023
    Assignee: CertainTeed LLC
    Inventors: Xiaofeng Peng, Todd P. DiNoia, Oh-Hun Kwon, Aziz Mahfoud Familia
  • Patent number: 11598706
    Abstract: The present disclosure relates to devices and methods for determining the density of insulation. For example, one aspect of the disclosure is a device that includes a first unit that includes a sound generator and a second unit that includes a sound sensor and a probe. The probe is configured to be inserted into insulation such that the sound sensor is outside of the insulation and is configured to detect sound that is generated by the sound generator outside of the insulation and transmitted through the insulation and the probe to the sound sensor. The device also includes a control system configured to cause the sound generator to generate the sound and to use the sound detected by the sound sensor to generate output that represents the density of the insulation.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: March 7, 2023
    Assignee: CertainTeed LLC
    Inventors: Jonathan Wilson, Timothy Briggs
  • Patent number: 11560723
    Abstract: One aspect of the disclosure is a siding system including a first panel having a first end and a second end, where the second end of the first panel includes a locking clip, and where the second end of the first panel forms a first portion of a channel. The siding system also includes a second panel having a first end and a second end, where the first end of the second panel includes a locking leg sized to engage the locking clip of the first panel, and where the first end of the second panel forms a second portion of the channel when the first panel and the second panel are engaged. The system also includes a batten sized to be removably engaged within the channel.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: January 24, 2023
    Assignee: CertainTeed LLC
    Inventor: Robert D. Shaw
  • Patent number: 11555311
    Abstract: A roofing shingle including a lower layer including a headlap and a plurality of tabs extending from the headlap, and an upper layer including one or more fingers, wherein the one or more fingers are disconnected from one another, and wherein each of the one or more fingers is disposed on one tab of the plurality of tabs, wherein a number of the plurality of tabs is different than a number of the one or more fingers. In an embodiment, the lower layer is a lowermost layer of the roofing shingle. In another embodiment, the roofing shingle further includes an alignment feature disposed in an exposure zone of the roofing shingle, wherein the alignment features is adapted to permit alignment of adjacent roofing shingles during installation on a roof.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: January 17, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Robert L. Jenkins, Alex C. Nash, Gregory F. Jacobs
  • Patent number: D973478
    Type: Grant
    Filed: July 24, 2020
    Date of Patent: December 27, 2022
    Assignee: CERTAINTEED LLC
    Inventors: Kim Dupont-Madinier, Conor Patrick McDonald
  • Patent number: D979101
    Type: Grant
    Filed: January 6, 2022
    Date of Patent: February 21, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Neil J. Sexton, Brian W. Kirn, Ryan Lee Applegate
  • Patent number: D979800
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: February 28, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Robert D. Shaw, David J. Stucky, Kara Radcliffe