Abstract: A roofing product includes coating a substrate with bitumen to yield a bitumen coated substrate having an exposure zone. First granules are adhered to the exposure zone to yield a first granule coating. The first granules have a solar reflectance greater than 35. An adhesive is adhered to at least a portion of the first granule coating. An open portion of the first granule coating that is free of the adhesive is maintained. An overlay of non-white second granules is adhered to the adhesive, such that the overlay of second granules and the adhesive provide a raised structure above a plane of the first granule coating.
Type:
Grant
Filed:
January 23, 2014
Date of Patent:
April 7, 2015
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Gregory F. Jacobs, Richard A. Snyder
Abstract: A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fatteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as of nailing zone.
Type:
Grant
Filed:
July 24, 2014
Date of Patent:
March 24, 2015
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Kermit E. Stahl, John K. Donaldson
Abstract: A composition and process for the manufacture thereof for use in a hybrid building material comprising at least in part Syngenite (K2Ca(SO4)2.H2O) and Struvite-K (KMgPO4.6H2O). Specified constituents, including magnesium oxide (MgO), monopotassium phosphate (MKP) and stucco (calcium sulfate hemihydrate) are mixed in predetermined ratios and the reaction proceeds through multiple phases reactions which at times are proceeding simultaneously and in parallel and reaction may even compete with each other for reagents if the Struvite-K reaction is not buffered to slow down the reaction rate). A number of variable factors, such as water temperature, pH mixing times and rates, have been found to affect resultant reaction products. Preferred ratios of chemical constituents and manufacturing parameters, including predetermined and specified ratios of Struvite-K and Syngenite may be provided for specified purposes, optimized in respect of stoichiometry to reduce the combined heat of formation to non-destructive levels.
Type:
Application
Filed:
August 12, 2014
Publication date:
March 5, 2015
Applicant:
CertainTeed Gypsum, Inc.
Inventors:
Robert J. Hauber, Gerald D. Boydston, Nathan Frailey, Severine Lamberet, Gaurav V. Pattarkine, Isaac K. Cherian, Sergio Centurione, Anirban Ghosh
Abstract: The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing substrate. In one aspect, the invention provides a roofing product including: a bituminous roofing substrate having a top surface; and roofing granules embedded in the top surface of the roofing substrate, wherein in at least one over-pressed zone of the roofing product, the roofing granules are embedded so that (a) the over-pressed zone exhibits a 0.20 gram loss or less in a rub test as described in ASTM D-4977; or (b) in the over-pressed zone the average granule embed volume fraction is at least 0.5; or (c) in the over-pressed zone, the average distance between the top of the roofing granules and the top surface of the bituminous roofing substrate is 1.0 mm or less.
Type:
Grant
Filed:
June 17, 2011
Date of Patent:
March 3, 2015
Assignee:
CertainTeed Corporation
Inventors:
Robert L. Jenkins, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
Abstract: The present invention relates particularly to photovoltaic systems for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing system disposed on a roof deck.
Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.
Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.
Abstract: The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic arrays for use in photovoltaically generating electrical energy. Aspects of the present invention provide a variety of photovoltaic roofing elements and systems that include, for example, interlocking geometries to provide for water handling and integration with conventional roofing materials; and wire management features that can protect wiring and associated electrical components from physical and/or environmental damage.
Type:
Grant
Filed:
December 10, 2013
Date of Patent:
February 24, 2015
Assignee:
CertainTeed Corporation
Inventors:
Robert Jenkins, Christopher C. Fisher, Robert D. Livsey
Abstract: A building product which includes a hollow extrudate, unitary reinforcing ribs resisting collapse of the hollow extrudate and, in an embodiment, an exterior surface comprises a low gloss, textured pattern having a gloss level of less than about 50 on a 60° glossmeter, in which the textured pattern extends for about 2-20 feet. Methods and an apparatus for manufacturing such products are also provided by this invention.
Type:
Grant
Filed:
January 12, 2010
Date of Patent:
February 17, 2015
Assignee:
Certainteed Corporation
Inventors:
Christopher B. Pietruczynik, Kenneth D. Bosler, Thomas Gilbert, Mark Suchyna, Mark Dunmire
Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.
Abstract: The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic arrays for use in photovoltaically generating electrical energy. Aspects of the present invention provide a variety of photovoltaic roofing elements and systems that include, for example, interlocking geometries to provide for water handling and integration with conventional roofing materials; and wire management features that can protect wiring and associated electrical components from physical and/or environmental damage.
Type:
Grant
Filed:
November 13, 2012
Date of Patent:
February 10, 2015
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Peter Chihlas, Robert D. Livsey
Abstract: In one aspect, the invention provides a photovoltaic roofing element for disposal on a roof deck. The photovoltaic roofing element includes a roofing substrate including a top end and a bottom end. The roofing substrate includes an upward-facing zone having an upward-facing surface and a bottom end; a lateral flexible zone extending adjacent the bottom end of the upward-facing zone, the lateral flexible zone having a bottom end; and a strip of material disposed at the bottom end of the lateral flexible zone having a first surface on the same side of the substrate as the upward-facing surface and a height of at least about 1 cm as measured along a line from the top end to the bottom end of the roofing substrate; and a photovoltaic element disposed on the upward-facing surface of the upward facing zone of the roofing substrate.
Type:
Grant
Filed:
August 29, 2012
Date of Patent:
February 3, 2015
Assignee:
CertainTeed Corporation
Inventors:
Joseph C. Gombarick, Jr., Robert L. Jenkins
Abstract: The present invention provides a photovoltaic device having an active face, an active area on the active face and an operating wavelength range; and a cover element attached to the photovoltaic device and disposed over the active area of the active face of the photovoltaic element, the cover element having an opacity of at least about 25%. The present invention also provides photovoltaic systems, arrays, roofs and methods using such photovoltaic devices. In one embodiment of the invention, the photovoltaic device is a photovoltaic roofing element in which a photovoltaic element is integrated with a roofing substrate.
Type:
Grant
Filed:
June 24, 2008
Date of Patent:
February 3, 2015
Assignee:
CertainTeed Corporation
Inventors:
Gregory F. Jacobs, Wayne E. Shaw, Maryann C. Kenney
Abstract: A roofing shingle includes a shingle body having a buttlap portion with a butt edge and a headlap portion with a head edge. The shingle body also has a first side edge, a second side edge, and an exposure zone extending from the butt edge toward the headlap portion that is configured to be exposed to the environment when the shingle is installed on a roof. A water impermeable sheet is attached to the shingle body. The sheet has a width, length, first end and second end. The width extends from approximately the head edge to approximately the butt edge of the shingle body. The length extends from the first end to the second end. At least a portion of the length extends beyond the first side edge of the shingle body by at least about 2 inches. The sheet is formed from a different material than the shingle body.
Type:
Grant
Filed:
November 2, 2012
Date of Patent:
January 6, 2015
Assignee:
Certainteed Corporation
Inventors:
Anna M. Amatruda, Peter Chihlas, Robert L. Jenkins, Stephen A. Koch, Jennifer A. Millberg, Richard A. Snyder, Dale H. Walton
Abstract: Algae-resistant roofing granules include a mineral core and an exterior coating including clay, colloidal silica, phosphate, a metal oxide, and a photocatalytic particulate having an average size under 100 nm. By varying the proportions of the components to the binder for the exterior coating, improved control of the pot life of the coating composition can be achieved, and the binder can be formulated to accommodate different manufacturing conditions.
Type:
Grant
Filed:
March 28, 2008
Date of Patent:
December 30, 2014
Assignee:
CertainTeed Corporation
Inventors:
Keith C. Hong, Ming Liang Shiao, Gregory F. Jacobs
Abstract: An asphalt shingle is provided, in which a base mat is impregnated with an asphalt material and has headlap and tab portions, with the tab portion being a plurality of tabs separated by slots, with adhesive applied to the top surface of the shingle in the headlap portion and above the upper ends of the slots, but wherein the headlap portion of the shingle has adhesive-free zones above the centers of the tabs. A roof covering is provided with the shingles being in overlying and underlying courses, with shingles in each course being laterally offset and with the adhesive-free zones being such that no adhesive on a shingle in an underlying course is visible through slots of shingles in a next-overlying course.
Abstract: A roofing shingle has a shingle body with a butt edge, a headlap portion, a head edge, and first and second side edges. An exposure zone has a width that extends from the butt edge toward the headlap portion and is configured to be exposed to the environment when the shingle is installed on a roof. A water impermeable sheet is attached to the shingle body. The sheet has a width with upper and lower edges. The width extends from between about the butt and head edges to beyond the head edge of the shingle body. The width of the shingle body is such that a first distance between the head edge of the shingle body and the upper edge of the water impermeable sheet is equal to or greater than the width of the exposure zone. The sheet is formed from a different material than the shingle body.
Type:
Grant
Filed:
November 2, 2012
Date of Patent:
December 2, 2014
Assignee:
Certainteed Corporation
Inventors:
Anna M. Amatruda, Peter Chihlas, Gregory F. Jacobs, Robert L. Jenkins, Stephen A. Koch, Jennifer A. Millberg, Richard A. Snyder, Dale H. Walton
Abstract: The present invention relates particularly to photovoltaic roofing products for use in photovoltaically generating electrical energy and provides inside corner flashings useful for flashing photovoltaic roofing systems in which photovoltaic roofing elements are disposed in a staggered configuration.
Type:
Grant
Filed:
June 5, 2013
Date of Patent:
December 2, 2014
Assignee:
CertainTeed Corporation
Inventors:
Robert L. Jenkins, Christopher C. Fisher
Abstract: A roofing shingle includes a shingle body having a buttlap portion with a butt edge and a headlap portion with a head edge, a first side edge and a second side edge. An exposure zone extends from the butt edge toward the headlap portion and is configured to be exposed to the environment when the shingle is installed on a roof. A water impermeable sheet is attached to the shingle body and has a width, length, first end and second end. The width extends from between about the butt and head edges to beyond the head edge of the shingle body. The length extends from between about the first and second side edges to beyond the first side edge. The sheet is formed from a different material than the shingle body.
Type:
Grant
Filed:
November 2, 2012
Date of Patent:
December 2, 2014
Assignee:
Certainteed Corporation
Inventors:
Anna M. Amatruda, Peter Chihlas, Gregory F. Jacobs, Robert L. Jenkins, Stephen A. Koch, Jennifer A. Millberg, Richard A. Snyder, Dale H. Walton
Abstract: A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fatteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as of nailing zone.
Type:
Application
Filed:
July 24, 2014
Publication date:
November 13, 2014
Applicant:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Kermit E. Stahl, John K. Donaldson