Abstract: A ceiling suspension system is disclosed and includes a plurality of grid members configured to form a grid for the ceiling suspension system, each grid member comprising a bulb, a web and a flange. The system also includes a plurality of wall support brackets configured to mount the grid to walls in a structure. Each wall support bracket comprises a vertical back, a lower flange at a lower end of the vertical back, and an upper flange at an upper end of the vertical back. Further, the upper flange is generally V-shaped when viewed longitudinally and each wall support bracket only one tab in the lower flange for each grid member. Moreover, the only one tab is configured to engage and retain the flange of a respective grid member, such that the respective grid member rests on the lower flange.
Type:
Grant
Filed:
October 23, 2020
Date of Patent:
October 3, 2023
Assignee:
CERTAINTEED CEILINGS CORPORATION
Inventors:
Robin C. Czyzewicz, Bryan Neubeker, Lorenzo Salazar, Thomas G. Murray
Abstract: The present disclosure relates generally to methods, devices and systems for insulation, e.g., of cavities associated with walls, ceilings, floors and other building structures, with foam insulation. In one aspect, the disclosure provides a method for providing a cavity of a building with an expanded foam insulation.
Type:
Grant
Filed:
December 29, 2020
Date of Patent:
October 3, 2023
Assignee:
CertainTeed LLC
Inventors:
Nicholas D. Orf, Choung-Houng Lai, Sizhu You
Abstract: The present disclosure relates to plaster boards and methods for making them. For example, one aspect of the disclosure is a plaster board comprising one or more continuous layers of material disposed within a body of hardened plaster material, the first side and second side of each continuous layer of material being substantially covered by the hardened plaster material. In certain such embodiments, each continuous layer of material includes a polymer (e.g., a damping polymer) disposed on a carrier sheet. Another aspect of the disclosure relates to a method for making a plaster board that involves drying a wet body of plaster material while a continuous layer of material or precursor therefor is disposed within it.
Abstract: The present disclosure relates to silicone-coated mineral wool insulation materials, methods for making them using specific coating methods, and methods for using them. One aspect of the disclosure is a method for making a silicone-coated mineral wool, the method comprising: providing a mineral wool comprising a collection of mineral wool fibers; applying to the mineral wool a solvent-borne coating composition comprising a silicone, the silicone of the coating composition having a number-average molecular weight of at least 25 kDa; and allowing the solvent to evaporate to provide silicone-coated mineral wool.
Type:
Grant
Filed:
April 16, 2019
Date of Patent:
September 5, 2023
Assignee:
CertainTeed LLC
Inventors:
Pawan Saxena, Kevin J. Gallagher, John J. Bozek, Kathleen H. Saylor
Abstract: A method of making the asphalt shingles includes applying a substrate to a layer of shingle-forming material, the substrate having indicators at predetermined spaced-apart distances, with the indicators being sensed as the shingle-forming layer is moved along a predetermined path, with adhesive zones being applied to the shingle such that the application of the adhesive zones is synchronized in response to sensing the locations of the indicators, and with the shingle-forming layer then being cut into individual shingles.
Abstract: One aspect of the disclosure is an exterior cladding panel including one or more courses of simulated shingles, a locking clip extending from a front face of the exterior cladding panel, and a locking leg extending from a rear face of the exterior cladding panel. The exterior cladding panel also includes a first plurality of tabs extending from a top edge of the exterior cladding panel, where each tab in the first plurality of tabs includes at least one projection extending approximately perpendicular to the front face. A respective top end of each tab in the first plurality of tabs extends a common distance from the top edge of the exterior cladding panel. A second plurality of tabs extends from the top edge of the exterior cladding panel, where a respective top end of each tab in the second plurality of tabs extends the common distance from the top edge.
Type:
Grant
Filed:
June 14, 2021
Date of Patent:
August 22, 2023
Assignee:
CertainTeed LLC
Inventors:
Stephen W. Steffes, David J. Stucky, Robert D. Shaw, Brian W. Kirn
Abstract: Roofing granules having a color coating layer are covered with a clear, transparent or translucent outer coating composition including a functional material, such nanoparticles of anatase titanium dioxide.
Type:
Grant
Filed:
June 1, 2021
Date of Patent:
August 15, 2023
Assignee:
CertainTeed LLC
Inventors:
Keith C. Hong, Gregory F. Jacobs, Van Nhan Nguyen
Abstract: The present disclosure relates generally to cladding for covering a building surface, for example suitable for covering the exterior surface of a building. The present disclosure relates more particularly to a siding panel including a panel body having a length, a width, a front face, and a rear face. The panel body further includes a first strip extending along the length of the panel body with a three dimensional surface texture. The three dimensional surface texture is a geometric pattern repeating along the front face of the panel body. The panel body includes a second strip extending along the length of the panel body adjacent to the first strip with a surface texture that is different than that of the first strip. The siding panel further includes a first lock, a second lock, and a fastening strip secured to the first lock.
Type:
Grant
Filed:
December 28, 2020
Date of Patent:
August 15, 2023
Assignee:
CertainTeed LLC
Inventors:
Robert T. Clark, Jeanlouise Hornberger, Christopher Colyn
Abstract: A solar thermoelectric power generation system includes roofing products such as shingles with solar heat reflective areas and roofing products with solar heat absorptive areas. Thermoelectric power generating elements are provided in thermal contact with the solar heat reflective areas and the solar heat absorptive areas.
Type:
Grant
Filed:
March 6, 2020
Date of Patent:
August 8, 2023
Assignee:
CertainTeed LLC
Inventors:
Ming Liang Shiao, Gregory F. Jacobs, Joseph Charles Gombarick, Jr.
Abstract: The present disclosure relates generally to roofing products, for example, suitable for use covering and protecting the roofs of structures. The present disclosure relates more particularly to a roofing product including an upper section and an exposed section. The roofing product includes a substrate having a top surface and a bottom surface, and a plurality of zones of roofing granules disposed on the top surface of the substrate. The plurality of zones includes first, second and third zones within the exposed section. The first zone includes a first collection of algae-resistant roofing granules and has a first algae-resistance intensity. The second zone includes a second collection of algae-resistant roofing granules and has a second algae-resistance intensity. The third zone has a third algae-resistance intensity that is different from the first algae-resistance intensity.
Type:
Grant
Filed:
September 13, 2021
Date of Patent:
August 1, 2023
Assignee:
CERTAINTEED LLC
Inventors:
Xiaofeng Tang, Shuang Liu, Robert L. Jenkins, Mark W. Simon
Abstract: The present disclosure relates generally to cladding, for example, suitable for use covering the exterior surface of a building. The present disclosure relates more particularly to a siding panel including a light source. The siding panel includes a panel body having a length extending from a first end to a second end, a width extending from a first edge to a second edge, a front face, and a rear face. A first lock extends along the first edge of the panel body and a second lock extending along the second edge of the panel body. A fastening strip is coupled to the first lock. A light source extending along the length of the panel body is secured to the panel body so as to provide light from the front face of the panel body.
Type:
Grant
Filed:
October 11, 2022
Date of Patent:
August 1, 2023
Assignee:
CertainTeed LLC
Inventors:
David H. Beck, Robert T. Clark, David J. Stucky, Mark G. Suchyna, Conor McDonald
Abstract: One aspect of the disclosure is roofing shingle including a shim layer having a top surface, a first side edge, and a second side edge positioned opposite the first side edge. The roofing shingle also includes a top shingle layer at least partially laminated to the top surface of the shim layer, where the top shingle layer includes a first side edge offset a sidelap distance from the first side edge of the shim layer such that a side portion of the top surface of the shim layer is exposed, and a second side edge extending beyond the second side edge of the shim layer so as to overlap the second side edge of the shim layer by the sidelap distance.
Abstract: The present disclosure relates generally to polymer structures, for example, suitable for construction products. The present disclosure relates more particularly to a thermoplastic construction product including a coextruded layer structure having a base layer including a first thermoplastic material, an outer layer including a second thermoplastic material, and an infrared-reflective intermediate layer that is coextruded with the base layer and the outer layer and is disposed between the base layer and the outer layer. In some embodiments the intermediate layer has a thickness of at least 30 micrometers. In some embodiments the infrared-reflective intermediate layer includes a reflective pigment dispersed in a matrix of one of the first thermoplastic material or the second thermoplastic material.
Abstract: Methods and systems for real-time visualization of building structures are disclosed. A computing system may calculate physical illumination characteristics for each of a plurality of predefined virtual external building-surface elements layered in simulation at specified surface locations of a virtual three-dimensional (3D) model of a building structure, wherein the virtual 3D model is constructed based on data descriptive of the building structure. Each of the plurality of predefined virtual external building-surface elements may be associated with its calculated illumination characteristics in a database. A spatially-manipulable rendered image of the building structure may displayed on an interactive display in real-time based on the virtual 3D model. On the interactive display device, one or more of the plurality of the predefined virtual external building-surface elements may be rendered in real-time at respectively specified locations on the rendered image.
Type:
Grant
Filed:
December 7, 2021
Date of Patent:
July 18, 2023
Assignee:
CertainTeed LLC
Inventors:
Brice Dubost, Sizhu You, Rachel Z. Pytel
Abstract: One aspect of the disclosure is a siding panel having a front face, a rear face, a top edge, a bottom edge, a first side, and a second side, the top edge being folded over to create two layers of material. The siding panel further includes a first locking mechanism disposed on the front face adjacent the top edge configured to interlock with a second locking mechanism of a second siding panel, the first locking mechanism having a generally S-shaped portion. The siding panel also includes a second locking mechanism disposed on the rear face of the siding panel having a generally U-shaped portion including a curved section, and the second locking mechanism being configured to interlock with a first locking mechanism of a third siding panel. The first locking mechanism and the second locking mechanism facilitate both locking and unlocking of the siding panel from the third siding panel.
Abstract: One aspect of the disclosure is a method of packaging a plurality siding panels. The method includes providing a plurality of siding panels, each siding panel having a front face, a rear face, top edge, a bottom edge, and a support member secured to the rear face, placing a first siding panel vertically within a box, the box having a first side, a second side, a top side, and a bottom side, and placing a second siding panel vertically within the box next to the first siding panel.
Abstract: A process for preparing roofing granules includes forming kaolin clay into green granules and sintering the green granules at a temperature of at least 900 degrees Celsius to cure the green granules until the crystalline content of the sintered granules is at least ten percent as determined by x-ray diffraction.
Type:
Grant
Filed:
July 2, 2021
Date of Patent:
July 4, 2023
Assignee:
CERTAINTEED LLC
Inventors:
Ming Liang Shiao, Tihana Tresler, Husnu M. Kalkanoglu, Walter T. Stephens
Abstract: The present disclosure relates generally to evaluating the surfaces of a building. The present disclosure relates more particularly to a method of characterizing a surface texture of a building surface. The method includes illuminating a first area of the building surface from a single direction and capturing an image of the first area using a camera while the first area is illuminated. The first image includes a first group of digital pixel values. The method further includes calculating a first set of values that characterize a first surface texture of the first area based on a first group of digital pixel values of the image, and comparing the first set of values to a second set of values that characterize a second surface texture, so as to produce a comparator value.
Type:
Grant
Filed:
March 13, 2020
Date of Patent:
June 27, 2023
Assignee:
CERTAINTEED GYPSUM, INC.
Inventors:
Rachel Z. Pytel, Sidath S. Wijesooriya, Simon Mazoyer, Brice Dubost