Abstract: A form in place conductive gasket is disclosed. The gasket, foamed, gelled or unfoamed is made of one or more elastomer resins, such as silicone urethane and/or thermoplastic block copolymers and is either filled with a conductive filler and lined onto a desired substrate or lined onto the substrate unfilled and then coated with a conductive outerlayer, such as a silver filled elastomer or a conductive flocked layer. A process and system for making the gaskets are also disclosed.

Abstract: An electromagnetic energy absorber provides a base having an electrically conductive ground plane positioned thereover. At least one dielectric and one impedance layer are positioned over the ground plane or surface on a side thereof opposite the base. An external most dielectric skin seals the structure. Additional alternating dielectric and impedance layers can be positioned over the first dielectric and impedance layers. The impedance layer, can be formed from a resistive sheet formed into a broken pattern that can comprise a series of geometric shapes spaced from each other. The broken pattern is sized to vary the specific impedance of the sheet. The resistive sheet can be combined with a series of composite dielectric layers to form an integral composite structure. Three resistive sheet layers can be provided with predetermined spacings from the ground surface and predetermined impedance to effect broadband absorption characteristics.

Abstract: Titanium diboride (TiB.sub.2) is used as a thermally conductive, filler in thermally conductive materials. The TiB.sub.2 provides improved thermal conductivity in comparison to conventional thermally conductive, electrically insulative or thermally conductive electrically conductive fillers especially at low application pressures. The materials into which the TiB.sub.2 filler is incorporated includes elastomers, films and tapes.

Abstract: A sensor for detecting the presence of hydrocarbons and hydrocarbon containing fluids. It is formed of a first conductor which is formed of a metal wire or metal foil covered by an insulative sheath; a second conductor which consists of a hydrocarbon swellable elastomer and one or more conductive fillers; optionally an abuse/abrasion resistant jacket overlaying and preferably surrounding the two conductors and optionally a hydrocarbon permeable overcoat overlaying the jacket. The sensor may be in the form of a continuous length wire or a tape or a sheet. It may be coupled to an electric supply at one portion and a resistance indicator at the return portion. The resistance indicator is then attached to a signaling device such as a light or alarm.

Abstract: An electromagnetic energy absorbing structure provides a base structure having an electrically conductive ground plane positioned thereover. At least one dielectric and one impedance layer are positioned over the ground plane or surface on a side thereof opposite the base. An external most dielectric skin seals the structure. Additional alternating dielectric and impedance layers can be positioned over the first dielectric and impedance layers. The dielectric layer can be constructed from syntactic foam with impedance layers formed from patterns of conductive dipoles. The impedance layer, can alternatively, be formed from a resistive sheet formed into a broken pattern that may comprise a series of geometric shapes spaced from each other. The resistive sheet can be combined with a series of composite dielectric layers to form an integral composite structure.

Abstract: A shielding device such as for a primer fuse is disclosed. The shielding device is multi-layered, and combines the shielding affectivity of metal foil with electrically conductive adhesive and a dielectric film. Upon application of the shielding device, the primer in the base of the shell is shielded, yet an electrical connection can be made upon firing the pin to fire the round without requiring removal of the shielding device.

Abstract: A thermally conductive interface material formed of a polymeric binder and one or more thermally fillers is disclosed. One or both of the major surfaces of the interface material has a means for removing air from between that surface and the surface to which it is attached, such as a heat sinker an electronic component. Alternatively, the heat sink or component may have the air removal means instead of or in addition to the interface material. The air removal means may be a series of embossments, channels or grooves or throughholes. Preferably, the interface is a pressure sensitive acrylic adhesive material and more preferably, it is in the form of a tape.

Abstract: A corrosion inhibiting, EMI/RFI shielding composition is provided comprising a polyurethane resin which comprises a hydroxy or amine functional first polymer and an isocyanate, or isocyanurate terminated second polymer, a stabilized conductive filler, and an azole. In one embodiment of the invention a composition is provided comprising a polyurethane which comprises a fluoroolefin vinyl ether and an isocyanurate, a stabilized copper powder, and a triazole selected from the group consisting of alkyl substituted aromatic triazoles and other azoles. The invention further provides a method of composition a substrate with a composition of the invention in order to provide EMI/RFI shielding and prevent corrosion, and a substrate thus coated.

Abstract: Metallic fillers are provided which are stabilized against corrosion. The metallic fillers are stabilized by treating the surface of the filler particles wtih a triazole, preferably an aromatic triazole. This may be accomplished either by pretreating the filler with a solution of the triazole, or by adding the triazole to a polymeric composition containing a metallic filler.Polymeric compositions are further provided, e.g. compositions for microwave absorption, comprising a polymeric binder, a metallic filler and a triazole.

Abstract: A radar absorbing material comprising multiple layers integrated to form a thin flexible and light weight structure. The material includes a substrate disposed thereon antenna elements that are relatively loaded to enable one to construct a device in relatively small and thin size. The broad handling of the device is carried out by multi-layering concepts in which different size antenna patterns are multi-layered with each layer designed to absorb frequencies in s specified range. The antenna elements are selected for their intrinsic broadband properties and to preferably be polarization insensitive.

Abstract: A radar absorbing material comprising multiple layers integrated to form a thin, flexible, and lightweight structure. The material includes a substrate having disposed thereon absorber elements that are resistively loaded to enable one to construct a device relatively small and thin size. The broadbanding of the device is carried out by multilayering concepts in which different size antenna patterns are multilayered with each layer designed to absorb frequencies in a specified range. The absorber elements are selected for their intrinsic impedance properties and preferrably be polarization insensitive. These absorber elements are disposed in a random and preferrably aperiodic pattern.

Abstract: A thermally conductive interface material formed of a polymeric binder and one or more thermally fillers is disclosed. One or both of the major surfaces of the interface material has a means for removing air from between that surface and the surface to which it is attached, such as a heat sinker an electronic component. Alternatively, the heat sink or component may have the air removal means instead of or in addition to the interface material. The air removal means may be a series of embossments, channels or grooves or throughholes. Preferably, the interface is a pressure sensitive acrylic adhesive material and more preferably, it is in the form of a tape.

Abstract: A shielding gasket is provided, comprising a conductive or non-conductive resilient core, the surface of which is rendered electrically conductive by flocking with conductive fibers. The gasket is inexpensive, lightweight and allows a low closure force. The invention further provides a method of rendering selected areas of the surface of a core conductive by selectively flocking with conductive fibers.

Abstract: A mask, preferably for high temperature applications, such as flame spray processes, welding or soldering. The mask consists of an uppermost sacrificial layer formed of a high temperature resistant polymer, a perforated metal layer, preferably a metal screen bonded to the lower surface of the sacrificial layer, a barrier layer formed of a high temperature resistant polymer and bonded to the lower surface of the perforated metal layer, an adhesive layer applied to the lower surface of the barrier layer and a release layer covering the adhesive until used. Additional layers and additives such as flame retardants may be used. A preferred additional layer is comprised of a vermiculite dispersion which is coated onto the top of the sacrificial layer.

Abstract: A shielded substrate is disclosed which has a randomly oriented, non-linear conductive pattern formed on at least one surface of the substrate. The conductive pattern provides excellent EMI/RFI shielding and visual opacity properties without generating moire' patterns. The conductive pattern is formed of a series of interconnecting non-linear, conductive elements, such as circles, ovals, ellipses and polygonal shapes. The conductive substrate may be formed through the use of photolithography process.

Abstract: An electrically conductive gasket comprised of a plastic substrate and a metal layer formed on at least one surface of the gasket. The gasket is preferably formed in a form such that it has an attachment portion and a contact portion. Preferably, the gasket is an EMI/RFI shielding gasket having a plurality of fingers extending outwardly from a center portion such that the metal layer of the gasket establishes an electrical connection between two substrates which require EMI/RFI shielding.

Abstract: A corrosion inhibiting, EMI/RFI shielding composition is provided comprising a polyurethane resin which comprises a hydroxy or amine functional first polymer and an isocyanate terminated second polymer, a stabilized conductive filler, and an azole. In one embodiment of the invention a coating is provided comprising a polyurethane which comprises a fluoroolefin vinyl ether and an isocyanate terminated castor oil prepolymer, a stabilized copper powder, and a triazole selected from the group consisting of alkyl substituted aromatic trianzoles and other azoles. The invention further provides a method of coating a substrate with a coating of the invention in order to provide EMI/RFI shielding and prevent corrosion, and a substrate thus coated.

Abstract: An EMI/RFI shielded door assembly for use in controlling the movement of EMI/RFI in a shielded room or enclosure. The assembly has an electrically conductive frame defining a generally rectangular opening. A conductive door stop is formed on the inner surfaces of the top and side members of the frame to form a pocket into which a shielded door may be held when in its closed position. The threshold of the frame is preferably flat. A series of cam or drop hinges are used to mount the door to the frame. The hinges cause the door to be raised or lowered to or from the threshold as it is rotated on the hinges from a closed to an open position and vice versa. A low closure force gasket, e.g. less than 5 pounds per linear inch preferably formed of a conductive elastomer, is used to fill any gap that may exist between the door and the frame.

Abstract: An EMI/RFI shielding gasket comprising a resilient elastomeric core enveloped with a fine, open format knit or braided wire mesh, and having a strip of pressure sensitive adhesive disposed lengthwise along a surface of the gasket. This strip of adhesive allows the gasket to be removably fastened to an enclosure, circumventing the need for a metal clip and thus making the gasket lighter and less expensive than conventional gaskets.

Abstract: A shielded substrate is disclosed which has a randomly oriented, non-linear conductive pattern formed on at least one surface of the substrate. The conductive pattern provides excellent EMI-RFI shielding and visual opacity properties without generating moire patterns. The conductive pattern is formed of a series of interconnecting non-linear, conductive elements, such as circles, ovals, ellipses and polygonal shapes. The conductive substrate may be formed through the use of photolithography process.