Abstract: A method and apparatus for controlling the temperature of an injection mold passes pressurized air contained in an air supply tube through an orifice into an exhaust channel, wherein the pressure of the air in the exhaust channel is lower than the pressure of the air in the air supply tube. As the pressurized air is released through the orifice, cooling is produced that can be applied to a portion of an injection mold where cooling is desired, in order to control the temperature of that portion of the injection mold.

Abstract: A valve is formed to resist snap-action closure forces and provides a smooth closing action to minimize or eliminate water hammer. The valve is opened and closed by modulating the relative air pressures above and below a piston in the valve. Because the air pressures above and below the piston produce partially offsetting forces on the piston, the net closure force on the valve plunger is limited, and the rate of valve closure is reduced enough to achieve the effect of minimizing water hammer. A separate vent port volume may vent to atmosphere to further limit valve closure speed, and to further reduce water hammer. The valve can provide the capability to control the flow of fluids over a wide temperature range over a long service life while reducing or eliminating water hammer. The valve is well suited for use in injection mold temperature control systems.

Abstract: A valve is formed to resist snap-action closure forces and provides a smooth closing action to minimize or eliminate water hammer. The valve is opened and closed by modulating the relative air pressures above and below a piston in the valve. Because the air pressures above and below the piston produce partially offsetting forces on the piston, the net closure force on the valve plunger is limited, and the rate of valve closure is reduced enough to achieve the effect of minimizing water hammer. A separate vent port volume may vent to atmosphere to further limit valve closure speed, and to further reduce water hammer. The valve can provide the capability to control the flow of fluids over a wide temperature range over a long service life while reducing or eliminating water hammer. The valve is well suited for use in injection mold temperature control systems.

Abstract: A method and system for controlling the temperature of a fluid cooled high temperature injection mold having fluid channels formed therein. A high temperature injection mold has an operating temperature above the boiling point of water. A flow of either elevated pressure or low pressure cooling water is passed through the fluid channels in the high temperature injection mold for a limited duration during the molding cycle to thereby reduce the temperature of the injection mold to a desired level. Elevated pressure cooling water is elevated to a pressure level such that the cooling water will remain in a liquid state while passing through the fluid channels. Low pressure cooling water is at a pressure level such that the cooling water enters the fluid channels in a liquid state and transitions to a vapor state within the fluid channels.

Abstract: The present invention provides an improved flow sensor turbine assembly for fluid flow measurement. The flow sensor turbine is connected in fluid communication with a conduit through which a fluid whose flow rate is to be measured flows. The flow sensor turbine assembly includes a turbine, rotatably mounted on a turbine shaft, including turbine blades which rotate in response to the flow of fluid through the turbine assembly. Synthetic sapphire ball thrust bearings are provided adjacent to one or both ends of the turbine shaft to provide a low and consistent friction level and a high wear resistant bearing for the rotating turbine. Rotation of the turbine in the turbine assembly may be detected using an infrared rotation detector. Alternatively, a metallic insert may be positioned in one or more of the turbine blades. In such a case, rotation of the turbine may be detected using an inductive pick-up.

Abstract: A method and apparatus (10) is disclosed which provides automatic control of the temperature of a fluid cooled plastic mold (12) during successive injections of liquid plastic into the mold. The temperature of the mold (12) is sensed by a probe (18) which provides a signal indicative of the temperature of the mold. The signal from the probe (12) is compared by the apparatus with a selected control temperature signal indicative of the proper operating temperature of the mold. When the sensed temperature is above the control temperature, a solenoid operated control valve (50) is activated so that cooling fluid, such as ordinary tap water, is passed through cooling channels (13) in the mold. Flow of cooling fluid is shut off when the sensed temperature drops below the selected operating temperature.

Abstract: A method and apparatus (10) is disclosed which provides automatic control of the temperature of a fluid cooled plastic mold (12) during successive injections of liquid plastic into the mold. The temperature of the mold (12) is sensed by a probe (18) which provides a signal indicative of the temperature of the mold. The signal from the probe (12) is compared by the apparatus with a selected control temperature signal indicative of the proper operating temperature of the mold. When the sensed temperature is above the control temperature, a solenoid operated control valve (50) is activated so that cooling fluid, such as ordinary tap water, is passed through cooling channels (13) in the mold. Flow of cooling fluid is shut off when the sensed temperature drops below the selected operating temperature.