Patents Assigned to ClearFlame Engines, Inc.
  • Publication number: 20240191649
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition (CI) engine. The CI engine can include a combustion chamber. The method of operating the CI engine includes receiving a volume of intake charge in the combustion chamber, compressing the intake charge, injecting a volume of fuel into the combustion chamber, the fuel having a cetane number less than about 40, and combusting substantially all of the volume of fuel. A delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms. The CI engine includes at least a two-stroke engine, an opposed-piston engine, a two-stroke opposed piston engine, a five-stroke engine, a six-stroke engine, a free-piston engine, a free piston engine linear, a rotary engine, and/or a Wankel rotary engine.
    Type: Application
    Filed: February 26, 2024
    Publication date: June 13, 2024
    Applicant: ClearFlame Engines, Inc.
    Inventors: Julie BLUMREITER, Bernard JOHNSON, Robert SCHANZ, Manohar VITTAL
  • Patent number: 11976606
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition engine. The method of operating the compression ignition engine includes opening an intake valve to draw a volume of air into a combustion chamber, closing an intake valve, and moving a piston from a bottom-dead-center (BDC) position to a top-dead-center (TDC) position in the combustion chamber at a compression ratio of at least about 15:1. The method further includes injecting a volume of fuel into the combustion chamber at an engine crank angle between about 330 degrees and about 365 degrees during a first time period. The fuel has a cetane number less than about 40. The method further includes combusting substantially all of the volume of fuel. In some embodiments, a delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms.
    Type: Grant
    Filed: February 27, 2023
    Date of Patent: May 7, 2024
    Assignee: ClearFlame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Johnson, Robert Schanz
  • Patent number: 11959434
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition engine. The method of operating the compression ignition engine includes opening an intake valve to draw a volume of air into a combustion chamber, closing an intake valve, and moving a piston from a bottom-dead-center (BDC) position to a top-dead-center (TDC) position in the combustion chamber at a compression ratio of at least about 15:1. The method further includes injecting a volume of fuel into the combustion chamber at an engine crank angle between about 330 degrees and about 365 degrees during a first time period. The fuel has a cetane number less than about 40. The method further includes combusting substantially all of the volume of fuel. In some embodiments, a delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms.
    Type: Grant
    Filed: July 13, 2022
    Date of Patent: April 16, 2024
    Assignee: ClearFlame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Johnson, Robert Schanz
  • Patent number: 11952936
    Abstract: Embodiments described herein relate to systems and methods of operating internal combustion (IC) engines by combusting various fuel chemistries therein. Specifically, engines described herein can operate a wide range of fuel chemistries with varying molecular formulas. The chemical compositions of the fuels described herein make them more difficult to ignite than long chain hydrocarbons (i.e., fuels that include 6 or more carbon atoms in a molecule). In some embodiments, engines described herein can combust fuels that have the chemical properties of alcohols. In some embodiments, engines described herein can combust fuels that include hydroxide groups. Examples of such fuels include methanol and/or ethanol. In some embodiments, engines described herein can combust natural gas. These fuel chemistries are difficult to ignite, particularly at low temperatures and during initial engine startup. Systems and methods described herein address these ignition difficulties, particularly in diesel engine architectures.
    Type: Grant
    Filed: January 9, 2023
    Date of Patent: April 9, 2024
    Assignee: ClearFlame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Henry Johnson, IV
  • Patent number: 11952954
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition engine. The method of operating the compression ignition engine includes opening an intake valve to draw a volume of air into a combustion chamber, closing an intake valve, and moving a piston from a bottom-dead-center (BDC) position to a top-dead-center (TDC) position in the combustion chamber at a compression ratio of at least about 15:1. The method further includes injecting a volume of fuel into the combustion chamber at an engine crank angle between about 330 degrees and about 365 degrees during a first time period. The fuel has a cetane number less than about 40. The method further includes combusting substantially all of the volume of fuel. In some embodiments, a delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms.
    Type: Grant
    Filed: February 27, 2023
    Date of Patent: April 9, 2024
    Assignee: ClearFlame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Johnson, Robert Schanz
  • Publication number: 20240102426
    Abstract: Embodiments described herein relate to systems and methods of cylinder deactivation in compression-ignition engines. An engine described herein can include N cylinders, with N being an integer of at least 2, with each cylinder including an inner surface, a piston disposed and configured to move in each cylinder of the N cylinders, an intake port, an exhaust port, and a fuel injector. The piston and the inner surface define a combustion chamber. A method of operating the compression ignition engine includes injecting a fuel into each of the combustion chambers, combusting substantially all of the fuel in the compression ignition engine, monitoring engine load of the compression ignition engine, and deactivating a cylinder of the N cylinders upon a decrease in load to less than (N?1)/N×FL, wherein FL is a full load at a given engine speed.
    Type: Application
    Filed: April 28, 2023
    Publication date: March 28, 2024
    Applicant: ClearFlame Engines, Inc.
    Inventors: Julie BLUMREITER, Bernard JOHNSON, Robert SCHANZ, Manohar VITTAL
  • Patent number: 11674462
    Abstract: Embodiments described herein relate to systems and methods of cylinder deactivation in compression-ignition engines. An engine described herein can include N cylinders, with N being an integer of at least 2, with each cylinder including an inner surface, a piston disposed and configured to move in each cylinder of the N cylinders, an intake port, an exhaust port, and a fuel injector. The piston and the inner surface define a combustion chamber. A method of operating the compression ignition engine includes injecting a fuel into each of the combustion chambers, combusting substantially all of the fuel in the compression ignition engine, monitoring engine load of the compression ignition engine, and deactivating a cylinder of the N cylinders upon a decrease in load to less than (N?1)/N×FL, wherein FL is a full load at a given engine speed.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: June 13, 2023
    Assignee: ClearFlame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Johnson, Robert Schanz, Manohar Vittal
  • Publication number: 20230129315
    Abstract: Embodiments disclosed herein relate generally to systems and methods of operating internal combustion (IC) engines, and more specifically to systems and methods of starting compression ignition (CI) engines when the surrounding environment is significantly colder than the normal operating temperature of the engine (i.e., “cold-starting”). In some embodiments, the CI engine can include an ignition-assist device. In some embodiments, a method of operating a CI engine during cold-start can include opening an intake valve to draw a volume of air into the combustion chamber, moving a piston from a bottom-dead-center position to a top-dead-center position in a combustion chamber at a compression ratio of between about 15 and about 25, injecting a volume of fuel, the fuel having a cetane number of less than about 30, closing the intake valve, and combusting substantially all of the volume of fuel.
    Type: Application
    Filed: December 23, 2022
    Publication date: April 27, 2023
    Applicant: ClearFlame Engines, Inc.
    Inventors: Julie BLUMREITER, Bernard Henry JOHNSON, IV
  • Patent number: 11428186
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition engine. The method of operating the compression ignition engine includes opening an intake valve to draw a volume of air into a combustion chamber, closing an intake valve, and moving a piston from a bottom-dead-center (BDC) position to a top-dead-center (TDC) position in the combustion chamber at a compression ratio of at least about 15:1. The method further includes injecting a volume of fuel into the combustion chamber at an engine crank angle between about 330 degrees and about 365 degrees during a first time period. The fuel has a cetane number less than about 40. The method further includes combusting substantially all of the volume of fuel. In some embodiments, a delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: August 30, 2022
    Assignee: Clearflame Engines, Inc.
    Inventors: Julie Blumreiter, Bernard Johnson, Robert Schanz
  • Publication number: 20220003184
    Abstract: Some embodiments described herein relate to a method of operating a compression ignition engine. The method of operating the compression ignition engine includes opening an intake valve to draw a volume of air into a combustion chamber, closing an intake valve, and moving a piston from a bottom-dead-center (BDC) position to a top-dead-center (TDC) position in the combustion chamber at a compression ratio of at least about 15:1. The method further includes injecting a volume of fuel into the combustion chamber at an engine crank angle between about 330 degrees and about 365 degrees during a first time period. The fuel has a cetane number less than about 40. The method further includes combusting substantially all of the volume of fuel. In some embodiments, a delay between injecting the volume of fuel into the combustion chamber and initiation of combustion is less than about 2 ms.
    Type: Application
    Filed: September 16, 2021
    Publication date: January 6, 2022
    Applicant: ClearFlame Engines, Inc.
    Inventors: Julie BLUMREITER, Bernard JOHNSON, Robert SCHANZ
  • Publication number: 20210054777
    Abstract: Embodiments disclosed herein relate generally to systems and methods of operating internal combustion (IC) engines, and more specifically to systems and methods of starting compression ignition (CI) engines when the surrounding environment is significantly colder than the normal operating temperature of the engine (i.e., “cold-starting”). In some embodiments, the CI engine can include an ignition-assist device. In some embodiments, a method of operating a CI engine during cold-start can include opening an intake valve to draw a volume of air into the combustion chamber, moving a piston from a bottom-dead-center position to a top-dead-center position in a combustion chamber at a compression ratio of between about 15 and about 25, injecting a volume of fuel, the fuel having a cetane number of less than about 30, closing the intake valve, and combusting substantially all of the volume of fuel.
    Type: Application
    Filed: November 9, 2020
    Publication date: February 25, 2021
    Applicant: ClearFlame Engines, Inc.
    Inventors: Julie BLUMREITER, Bernard JOHNSON