Abstract: Boiler systems and associated control systems, methods for operating same, are described herein. In one example embodiment, a boiler system includes a furnace, an exhaust passage, an air passage, a FGR passage, a flue gas valve that is adjustable by way of a first actuator, a NOX gas sensor, an oxygen gas sensor, and an additional valve that is adjustable by way of a second actuator. Further, the boiler system includes at least one processing device coupled to the NOX gas sensor, the oxygen gas sensor, the first actuator and the second actuator. The at least one processing device is configured to generate control signals that are provided to the first actuator and second actuator, and also configured to generate correction factors by way of a calibration process and to utilize one or more of the correction factors in determining one or more of the control signals.

Abstract: In one example embodiment of a hydronic heating system, the system includes at least one condensing boiler and at least one non-condensing boiler, and at least one controller configured for utilizing at least one PID control program to generate at least one signal for controlling firing rates of one or more of the boilers based upon sensed water temperature and temperature setpoint inputs. Depending upon the mode of operation, the at least one PID control program is a first PID control program dedicated to controlling only the at least one condensing boiler, or is a second PID control program dedicated to controlling only the at least one non-condensing boiler, or includes both the first and second PID control programs. Also, outside air temperature serves as a basis for generating the temperature setpoint inputs.

Abstract: An oil recovery process entails recovering an oil-water mixture from an oil bearing formation and separating the oil-water mixture to produce an oil product and produced water. The produced water includes suspended and dissolved solids and is subjected to treatment which removes suspended and dissolved solids therefrom. The treated water is then directed to a forced circulation steam generator that includes a furnace having a burner, water cooled walls and an evaporator unit. The treated water is pumped through the water cooled walls and the evaporator unit. The water passing through the water cooled walls and evaporator unit are heated to produce approximately 10% to approximately 30% quality steam in both the water cooled walls and the evaporator unit. The steam is collected and separated from a water-steam mixture to produce high quality steam, on the order of 95% or greater quality steam.

Abstract: Hydronic heating systems, controllers for such systems, and methods of using/operating same are disclosed herein. In one example embodiment, such a system includes at least one condensing boiler and at least one non-condensing boiler, and at least one controller configured for utilizing at least one PID control program to generate at least one signal for controlling firing rates of one or more of the boilers based upon sensed water temperature and temperature setpoint inputs. Depending upon the mode of operation, the at least one PID control program is a first PID control program dedicated to controlling only the at least one condensing boiler, or is a second PID control program dedicated to controlling only the at least one non-condensing boiler, or includes both the first and second PID control programs. Also, outside air temperature serves as a basis for generating the temperature setpoint inputs.

Abstract: An oil recovery process entails recovering an oil-water mixture from an oil bearing formation and separating the oil-water mixture to produce an oil product and produced water. The produced water includes suspended and dissolved solids and is subjected to treatment which removes suspended and dissolved solids therefrom. The treated water is then directed to a forced circulation steam generator that includes a furnace having a burner, water cooled walls and an evaporator unit. The treated water is pumped through the water cooled walls and the evaporator unit. The water passing through the water cooled walls and evaporator unit are heated to produce approximately 10% to approximately 30% quality steam in both the water cooled walls and the evaporator unit. The steam is collected and separated from a water-steam mixture to produce high quality steam, on the order of 95% or greater quality steam.

Abstract: An oil recovery process entails recovering an oil-water mixture from an oil bearing formation and separating the oil-water mixture to produce an oil product and produced water. The produced water includes suspended and dissolved solids and is subjected to treatment which removes suspended and dissolved solids therefrom. The treated water is then directed to a forced circulation steam generator that includes a furnace having a burner, water cooled walls and an evaporator unit. The treated water is pumped through the water cooled walls and the evaporator unit. The water passing through the water cooled walls and evaporator unit are heated to produce approximately 10% to approximately 30% quality steam in both the water cooled walls and the evaporator unit. The steam is collected and separated from a water-steam mixture to produce high quality steam, on the order of 95% or greater quality steam.

Abstract: An oil recovery process entails recovering an oil-water mixture from an oil bearing formation and separating the oil-water mixture to produce an oil product and produced water. The produced water includes suspended and dissolved solids and is subjected to treatment which removes suspended and dissolved solids therefrom. The treated water is then directed to a forced circulation steam generator that includes a furnace having a burner, water cooled walls and an evaporator unit. The treated water is pumped through the water cooled walls and the evaporator unit. The water passing through the water cooled walls and evaporator unit are heated to produce approximately 10% to approximately 30% quality steam in both the water cooled walls and the evaporator unit. The steam is collected and separated from a water-steam mixture to produce high quality steam, on the order of 95% or greater quality steam.

Abstract: A software-based water level monitoring and control system, preferably for use with conventional steam boilers, is disclosed. The system includes software for monitoring and recording system functions, safety features, diagnostic testing histories, and other functions. The water level system is employed to monitor and/or regulate one or more operating parameters of the boiler, such as water levels within the boiler. In response to the boiler system testing of low-water cut-off, auxillary low-water cut-off, and pressure vessel float operation and functionality, the software builds histories and other data compilations. The extensive electronic information permits a user that accesses the water level control system to, for example, view the data compilations and to monitor the status of the system. In this manner, real-time information, as well as the historical data, are available to accomplish the regulation of key parameters in the boiler.