Abstract: A fixed or adjustable chain guide includes a captured shoulder bolt fastener. An adjustable chain guide such as a chain tensioner arm assembly includes a tensioner arm with a pivot bore defined about a pivot axis. The pivot bore includes an inner end opening through a rear face of the tensioner arm and an outer end opening through a front face of the tensioner arm. The tensioner arm further includes at least one resilient fastener retaining tab located adjacent the pivot bore. The shoulder bolt extends through the pivot bore and is engaged by the at least one resilient fastener retaining tab, and the at least one fastener retaining tab inhibits separation of the fastener from the tensioner arm. The fastener preferably includes an annular groove or other recess to be engaged by the one or more fastener retaining tabs in order to permit the tensioner arm to rotate relative to the fastener.

Abstract: A fixed or adjustable chain guide includes a captured shoulder bolt fastener. An adjustable chain guide such as a chain tensioner arm assembly includes a tensioner arm with a pivot bore defined about a pivot axis. The pivot bore includes an inner end opening through a rear face of the tensioner arm and an outer end opening through a front face of the tensioner arm. The tensioner arm further includes at least one resilient fastener retaining tab located adjacent the pivot bore. The shoulder bolt extends through the pivot bore and is engaged by the at least one resilient fastener retaining tab, and the at least one fastener retaining tab inhibits separation of the fastener from the tensioner arm. The fastener preferably includes an annular groove or other recess to be engaged by the one or more fastener retaining tabs in order to permit the tensioner arm to rotate relative to the fastener.

Abstract: An adjustable camshaft sprocket assembly includes a hub and a sprocket body secured to the hub. A stud-receiving opening is defined in one of the hub flange and the sprocket body, and a tool-receiving opening is defined in the other of the hub flange and the sprocket body. The tool-receiving opening is aligned with the stud-receiving opening and is adapted to receive a body portion of an adjustment tool, and the stud-receiving opening is adapted to receive an eccentric stud of the adjustment tool. Either the stud-receiving opening or the tool-receiving opening is elongated. Rotation of the adjustment tool when its body is located in the tool-receiving opening and its eccentric stud is located in the stud-receiving opening causes relative angular movement between the hub and the sprocket body. One or more fasteners are used to immovably secure the sprocket body to the hub after adjustment. A tool includes cylindrical base, a driving head, and an eccentric stud.

Abstract: An adjustable camshaft sprocket assembly includes a hub and a sprocket body secured to the hub. A stud-receiving opening is defined in one of the hub flange and the sprocket body, and a tool-receiving opening is defined in the other of the hub flange and the sprocket body. The tool-receiving opening is aligned with the stud-receiving opening and is adapted to receive a body portion of an adjustment tool, and the stud-receiving opening is adapted to receive an eccentric stud of the adjustment tool. Either the stud-receiving opening or the tool-receiving opening is elongated. Rotation of the adjustment tool when its body is located in the tool-receiving opening and its eccentric stud is located in the stud-receiving opening causes relative angular movement between the hub and the sprocket body. One or more fasteners are used to immovably secure the sprocket body to the hub after adjustment. A tool includes cylindrical base, a driving head, and an eccentric stud.

Abstract: An automotive parts kit differentiation system and method includes a plurality of different types of parts kits, wherein each type of kit includes a base and a plurality of automotive parts removably contained by the base. The parts contained in each type of kit vary as compared to each other type of kit. Each base includes a unique identifier tag that identifies the base as being a base for one of the plurality of kit types. The unique identifier tag of each base includes a color zone defined by a color selected from a plurality of different colors that correspond respectively to the plurality of different kit types so that each kit type corresponds to one of the plurality of different colors. The unique identifier tag further includes a shape identifier selected from a plurality of different shape identifiers that correspond respectively to the plurality of different kit types so that each kit type corresponds to one of the plurality of different shapes.

Abstract: A cushion ring sprocket assembly and chain drive system are designed to prevent roller-to-root radial contact. Hard contact between the chain link plates and the cushion rings, and corresponding hard contact between the cushion rings and the sprocket hubs limit radial inward movement of the chain rollers/bushings, while the root surfaces of the tooth spaces are undercut so that the rollers cannot contact the root surfaces.

Abstract: A sprocket includes teeth defined relative to respective tooth centers spaced evenly about an axis of rotation. An inverted tooth chain includes rows of links each structured for inside flank engagement with the sprocket, with leading inside flanks of each row projecting outwardly relative to the trailing outside flanks of a preceding row. The leading inside flanks of each row are positioned to make initial meshing contact with an engaging flank of one of the sprocket teeth. At least some of the teeth are standard teeth and other ones of the teeth are flank-relieved teeth. The engaging flanks of the flank-relieved teeth are negatively offset as compared to the engaging flanks of the standard teeth measured relative to their respective tooth centers. The root surfaces leading the flank-relieved teeth are raised relative to the root surfaces leading the standard teeth.

Abstract: A cushion ring sprocket assembly includes a sprocket body with a plurality of teeth arranged in a row. The sprocket body includes first and second opposite axial tooth faces and first and second hubs that extend axially outward relative to the first and second tooth faces. First and second sets of cushion rings are captured on said first and second hubs, respectively. The first set of cushion rings includes at least a first inner cushion ring eccentrically located on the first hub and a first outer cushion ring eccentrically located on the first inner cushion ring. The second set of cushion rings includes at least a second inner cushion ring eccentrically located on the second hub and a second outer cushion ring eccentrically located on the second inner cushion ring. The first and second outer cushion rings are adapted to be contacted and deflected by link plates of an associated chain, so that the first and second outer cushion rings contact and deflect the respective first and second inner cushion rings.

Abstract: An adjustable camshaft sprocket assembly includes a hub and a sprocket body secured to the hub. A stud-receiving opening is defined in one of the hub flange and the sprocket body, and a tool-receiving opening is defined in the other of the hub flange and the sprocket body. The tool-receiving opening is aligned with the stud-receiving opening is adapted to receive a body portion of an adjustment tool, and the stud-receiving opening is adapted to receive an eccentric stud of the adjustment tool. Either the stud-receiving opening or the tool-receiving opening is elongated. Rotation of the adjustment tool when its body is located in the tool-receiving opening and its eccentric stud is located in the stud-receiving opening causes relative angular movement between the hub and the sprocket body. One or more fasteners are used to immovably secure the sprocket body to the hub after adjustment. A tool includes cylindrical base, a driving head, and an eccentric stud.

Abstract: An inverted tooth chain includes a plurality of rows. The inside flanks of the leading toes of each chain row project outwardly relative to the outside flanks of the trailing toes of the preceding chain row by a maximum amount ?MAX wherein: 0.010×P??MAX?0.020×P or, preferably, 0.015×P??MAX?0.020×P, where P =chain pitch. The inverted tooth chain is meshed with a sprocket to define a system having a maximum chordal rise distance CR wherein said chordal motion in the inverted tooth chain upstream relative to said sprocket is less than 40% of said maximum chordal rise distance CR.

Abstract: A sprocket and a roller chain drive system including same are disclosed. The sprocket is a random engagement sprocket comprising a first plurality of A-profile teeth formed with a first asymmetric profile and a second plurality of B-profile teeth formed with a second asymmetric profile. The A-profile teeth each define a first pressure angle and the B-profile teeth each define a second pressure angle that is at least 5 degrees greater than said first pressure angle so that a minimum separation ? is defined. The sprocket is defined with added chordal pitch reduction of 0.2% up to 1% relative to the link pitch of the associated roller chain. The sprocket can be defined with root relief and/or can comprise resilient cushion rings. Initial roller contacts made with the A-profile and B-profile teeth are modulated owing to the pressure angle separation and added chordal pitch reduction.

Abstract: A sprocket includes a hub and a plurality of teeth projecting radially outwardly from the hub. At least one cushion ring is located adjacent the teeth, and the cushion ring defines a plurality of compression pads separated from each other by transverse grooves. Each of the compression pads is defined symmetrically about a circumferential mid-point. When part of a sprocket with symmetric tooth spaces, the cushion ring is being operable identically in first and second opposite rotational directions. In one arrangement, the compression pads each include a planar outer surface having a leading and a trailing end, wherein the leading end and trailing end are located a common radial distance from a center of the hub about which the sprocket rotates. The tooth spaces of the sprocket can be symmetric, asymmetric and the root surface can be relieved. The sprocket can include multiple tooth profiles distributed randomly about the hub.

Abstract: An idler shaft assembly for an internal combustion engine provides significant cost savings eliminates processing and assembly steps, and provides accurate orientation of components. The idler shaft assembly includes a shaft adapted for rotation about a first axis. A one-piece sprocket and gear assembly is received on the shaft. A sprocket portion of the one-piece assembly has a first diameter that cooperates with an associated drive chain that is driven by the crankshaft, and a gear portion of the one-piece assembly has a second diameter that cooperates with an associated gear of an associated balance shaft.

Abstract: A method for installing a cushion ring on a sprocket body to construct a sprocket assembly includes applying a deforming force to a cushion ring so that an opening therein is deformed to a shape that accommodate passage of a non-circular flange of a sprocket body therethrough. When the cushion ring is deformed, the non-circular flange of the sprocket body is inserted through the opening of the cushion ring. The deforming force is then released from the cushion ring so that the cushion ring is trapped between the flange and another portion of the sprocket body. The sprocket assembly includes at least one and typically two cushion rings trapped by respective non-circular flanges.

Abstract: A chain guide, such as a fixed chain guide or a tensioner arm, includes a bracket adapted for being secured to an associated engine. The bracket includes a support surface, a leading end and a trailing end spaced from the leading end in a chain movement direction. A guide blade includes a leading end, a trailing end spaced from the leading end in the chain movement direction, a chain guide surface and an inner surface positioned adjacent the support surface of the bracket. The guide blade is selectively movable slidably on the support surface in the chain movement direction and an opposite direction between a first position where the blade is separable from the bracket and a second position where the blade is fixedly secured to the bracket.

Abstract: A sprocket for an inverted tooth chain includes at least one and typically first and second resilient cushion rings for adapted to be engaged by the guide links of an associated inverted tooth chain. The sprocket is usable with conventional inverted tooth chains and/or with a new inverted tooth chain that includes guide links for each row of the chain.

Abstract: A sprocket includes a hub and a plurality of teeth projecting radially outwardly from the hub. At least one cushion ring is located adjacent the teeth, and the cushion ring defines a plurality of compression pads separated from each other by transverse grooves. Each of the compression pads is defined symmetrically about a circumferential mid-point. When part of a sprocket with symmetric tooth spaces, the cushion ring is being operable identically in first and second opposite rotational directions. In one arrangement, the compression pads each include a planar outer surface having a leading and a trailing end, wherein the leading end and trailing end are located a common radial distance from a center of the hub about which the sprocket rotates. The tooth spaces of the sprocket can be symmetric, asymmetric and the root surface can be relieved. The sprocket can include multiple tooth profiles distributed randomly about the hub.

Abstract: An idler shaft assembly for an internal combustion engine provides significant cost savings eliminates processing and assembly steps, and provides accurate orientation of components. The idler shaft assembly includes a shaft adapted for rotation about a first axis. A one-piece sprocket and gear assembly is received on the shaft. A sprocket portion of the one-piece assembly has a first diameter that cooperates with an associated drive chain that is driven by the crankshaft, and a gear portion of the one-piece assembly has a second diameter that cooperates with an associated gear of an associated balance shaft.

Abstract: A chain guide includes a bracket adapted for being secured to an engine. The bracket includes a support surface including a leading end and a trailing end, and further includes a first saw-tooth fixing element. A guide shoe includes: (i) a shoe leading end; (ii) a shoe trailing end spaced from the shoe leading end in a chain movement direction; (iii) a chain guide surface extending between the shoe leading end and the shoe trailing end and adapted for slidably supporting an associated chain moving in the chain movement direction; and, (iv) an inner surface positioned adjacent the support surface of the bracket. The guide shoe further includes a second saw-tooth fixing element that mates with the first saw-tooth fixing element of the bracket to inhibit disconnection of said the guide shoe and the bracket.

Abstract: A method for installing a cushion ring on a sprocket body to construct a sprocket assembly includes applying a deforming force to a cushion ring so that an opening therein is deformed to a shape that accommodate passage of a non-circular flange of a sprocket body therethrough. When the cushion ring is deformed, the non-circular flange of the sprocket body is inserted through the opening of the cushion ring. The deforming force is then released from the cushion ring so that the cushion ring is trapped between the flange and another portion of the sprocket body. The sprocket assembly includes at least one and typically two cushion rings trapped by respective non-circular flanges.