Abstract: Remote submerged scraper conveyor (SSC) consists of a conventional SSC modified to include a slurry processing system, which allows it to be located remotely from associated boilers at or slightly above grade level rather than directly under a boiler like a conventional SSC. The slurry processing system includes a pair of overflow troughs 34 and associated weirs located exterior to and along the top edge of each side of the horizontal section of the SSC and an underflow baffle, which extends from a position above the water line down into the horizontal section of the SSC below the water line. The slurry processing system allows the Remote SSC to receive a high volume wet ash slurry discharge via a slurry discharge pipe conventionally sent to an ash pond or a tall dewatering bin system.

Abstract: A temperature sensing sootblower that may be configured as a modification to an existing sootblower or a specially constructed sootblower that, in addition to its normal soot blowing functions, has the capability to measure the flue gas, lance tube, and/or cleaning fluid temperatures. One or more thermocouples or other temperature measuring devices are carried by the sootblower lance tube that is inserted into the boiler. This allows for the temperature of the flue gas, lance tube, and cleaning fluid to be measured as the sootblower lance tube is inserted into and retracted from the boiler. Multiple temperature measuring devices may be located on the sootblower lance to measure the temperature across heat transfer surfaces and at different locations along the lance tube. A data transfer device transmits the temperature measurements from the rotating thermocouple to a non-rotating data acquisition unit for use in boiler cleaning and other operations.

Abstract: A nozzle for the spraying of black liquor in a recovery boiler has discharge orifice inserts that can be removed and replaced with other inserts, to provide variable spray patterns, by changing the size and/or shape of the orifice of the nozzle, without requiring replacement of the entire nozzle body, to enable fine tuning of the atomization of the spray. Adjustment of the orifice height provides adjustment of the atomization and the spray angle of the discharge.

Abstract: An air port or smelt spout cleaning tip presents a wider cleaning area configuration on an insertion phase, and on retraction, the tip collapses to provide a smaller size to prevent against hanging up on adjacent structures.

Abstract: A spout opening cleaner for cleaning smelt spouts of recovery boilers and the like includes an actuation arm and self-aligning cleaning head. The cleaning head employs open bail designs for enabling continued flow of smelt during a cleaning cycle.

Abstract: A nozzle for the spraying of black liquor in a recovery boiler has discharge orifice inserts that can be removed and replaced with other inserts, to provide variable spray patterns, by changing the size and/or shape of the orifice of the nozzle, without requiring replacement of the entire nozzle body, to enable fine tuning of the atomization of the spray.

Abstract: A spout opening cleaner for cleaning smelt spouts of recovery boilers and the like includes an actuation arm and self-aligning cleaning head. The cleaning head employs open bail designs for enabling continued flow of smelt during a cleaning cycle.

Abstract: A spout opening cleaner for cleaning smelt spouts of recovery boilers and the like includes an actuation arm and self-aligning cleaning head. The cleaning head employs open bail designs for enabling continued flow of smelt during a cleaning cycle.

Abstract: A spout opening cleaner for cleaning smelt spouts of recovery boilers and the like includes an actuation arm and self-aligning cleaning head. The cleaning head employs open bail designs for enabling continued flow of smelt during a cleaning cycle.

Abstract: An integral packing housing and packing material unit; a method for packing replacement, boiler cleaning; and a method for maintenance of a desired boiler output rating. The integral packing unit includes a housing for removably holding a sacrificial packing material that is configured to form a steam seal between a sootblower steam tube and lance spindle when the packing unit is installed in an operative position in association with the steam tube and the spindle and the packing material is loaded by applying compression to the packing material. A compression unit is typically coupled to the housing unit to apply such compression to load the packing material while the packing unit is installed in the operative position. The packing unit may also includes a detent mechanism, such set screws, for unloading the packing material to facilitate installing the packing unit on, and removing the packing unit from, the operative position.

Abstract: A nozzle for the spraying of black liquor in a recovery boiler has discharge orifice inserts that can be removed and replaced with other inserts, to provide variable spray patterns, by changing the size and/or shape of the orifice of the nozzle, without requiring replacement of the entire nozzle body, to enable fine tuning of the atomization of the spray.

Abstract: A combustion air system for a recovery boiler is described in which multiple levels of secondary and tertiary combustion air ports each have an even number of ports, with the ports on opposing walls interlaced. The air system lends itself equally well to front/rear wall or sidewall applications and is especially beneficial for rectangular boilers. The air system features large and small-scale horizontal circulation zones superimposed on each other and the ability to adjust the angle of the air jets. Additional features include port dampers for the starting burners and system control based on kinetic energy.

Abstract: A method for controlling the positioning of a stream of pressurized fluid against a surface zone of a stream generator to clean contaminants. The coordinates of a plurality of points of the surface zone to be cleaned are first determined. The coordinates are measured with respect to a fixed coordinate system with origin point at the location where the lance water cannon penetrates the cannon wall of the steam generator. The determined boundary points are converted into corresponding angles with respect to the horizontal plane and the cannon wall. These angles are then used directly to control the position of the lance with respect to the fixed coordinate system. The stream of pressurized fluid is directed against the surface zone in a predetermined pattern by monitoring and controlling the angle of the lance through axial resolvers.

Abstract: An indexing style Automatic Port Cleaner for cleaning furnace combustion air ports employs multiple cleaning tips and rods enclosed substantially in a furnace windbox. An extension bar enclosed substantially in a furnace windbox to which the cleaning rods are attached with the extension bar carries the cleaning rods and tips in a translating and indexing motion. An extension bar is supported by two fulcrum rods and in turn supported by two fulcrum tubes and two fulcrum housings, the fulcrum housings being supported by a faceplate and fixed relative to the combustion air ports. The fulcrum rods translate relative to the fulcrum tubes while the fulcrum tubes rotate relative to the fulcrum housings. A linear actuator is disposed to create a reciprocating translating motion of the fulcrum rods, extension bar, cleaning rods, and cleaning tips. Indexing creates rotation of the fulcrum tubes, fulcrum rods, extension bar, cleaning rods, and cleaning tips, in a reciprocating fashion about the fulcrum housings.

Abstract: A multi-media rotating sootblower that includes multiple rotating and individually controlled cleaning fluid applicators, such a set of steam nozzles and two sets of water nozzles, and an automatic boiler cleaning system using these sootblowers. The boiler superheater typically includes a system of these sootblowers to clean a number of large platens that are arranged in rows. The boiler may also include additional boiler cleaning equipment, including water cannons to clean the furnace, and conventional steam sootblowers to clean other heat exchangers of the boiler. A number of sensors, including heat transfer gauges that measure the heat transfer at the furnace wall, strain gauges that measure the weight of slag deposits on platens, and boiler cameras are used to monitor slag accumulations within the boiler. A control system uses this sensor data to automatically operate the boiler cleaning system to implement an automatic boiler cleaning regimen.

Abstract: A cardon joint is provided for mounting in a wall of a boiler to accommodate a sootblower lance and to allow the lance to be manipulated with respect to the boiler wall. The cardon joint includes a wall box having a central opening. An outer ball having a substantially spherical outer surface and a central bore is mounted for axial rotation about a first axis within the central opening of the wall box. An inner ball having a substantially spherical outer surface and a central bore is mounted for axial rotation about a second axis within the central bore of the outer ball. The first and second axes are mutually orthogonal and the central bore of the inner ball is sized to accommodate the lance of a sootblower. As the lance is manipulated to clean an opposite wall of the boiler, the inner and outer balls rotate about their axes to accommodate the manipulation.