Abstract: An in-line method is disclosed for securing a closure system onto a discrete pouch. The method includes advancing a discrete pouch through a first station in a machine direction with the closed bottom of the pouch being the leading edge and a first major surface of the pouch faces upward. The first major surface is folded upon itself to form a lip having an exposed first surface while a second major surface of the pouch has an exposed inner surface. The method also includes routing the pouch to a second station where a closure system is transversely attached across the exposed inner surface. The closure system includes an opening/closing mechanism. The method further includes routing the pouch to a third station where the lip is unfolded and opposite ends of the lip are secured to the outer surface of the closure system.

Abstract: A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have, connected thereto, a source of power that is at an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire may be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.

Abstract: A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a single sealing zone, and a weakening zone disposed within the single sealing zone. The single sealing zone may be a heated perforator, and may include a heating wire. The heating wire may be an NiCr wire stitched into the heater, and be disposed on a cap or on the seal bar. The weakening zone may create a line of weakness that is uniform or varies in intensity. The sealing zone may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.

Abstract: A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have, connected thereto, a source of power that is at an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire may be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.

Abstract: A pouch machine includes an infeed section, a sealing section, and an outfeed section. The infeed section provides a pouch or laminate to the sealing section, and the outfeed section receives the sealed pouch from the infeed section. The sealing section includes at least one sealer that has a sealing fixture disposed to move in a first direction toward and away from a sealing position. A linear actuator is mounted to provide a controlled motion in a second direction, that is not the first direction. A linkage is connected between the linear actuator and the sealing fixture. The linkage translates the controlled motion of the actuator into controlled motion of the sealer. The linkage preferably multiplies force when the sealer is in the sealing position, and multiplies distance/velocity when the sealer is retracted. The sealing fixture preferably includes a die backing member and a sealing die. The die backing member has at least one clip mounted on it.

Abstract: A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a single sealing zone, and a weakening zone disposed within the single sealing zone. The single sealing zone may be a heated perforator, and may include a heating wire. The heating wire may be an NiCr wire stitched into the heater, and be disposed on a cap or on the seal bar. The weakening zone may create a line of weakness that is uniform or varies in intensity. The sealing zone may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.

Abstract: A method and machine for applying a closure to a series of pouches includes a conveyor extending at least partially through the machine, first and second (optional) infeed modules, a culling module (optional), a replacement infeed module (optional) and a closure module (optional). The infeed modules feed pouches to the conveyor. The culling module includes a sensor that senses an undesired pouch in the series of pouches, and a rejection module that culls the undesired pouch in response thereto. The replacement infeed module feeds a replacement pouch into the gap left by the undesired pouch. The conveyor may be at least partially an intermittent conveyor. The infeed modules may be in a plane with the conveyor. The closure module may be a recloseable closure module, a zipper closure module or a slider closure module. The culling module may be part of each infeed module, and/or distributed over several locations.

Abstract: A machine is disclosed for securing a closure system onto a discrete pouch. The machine includes first, second and third stations. The first station is capable of advancing discrete pouches and lifting and folding a portion of a first major surface of each pouch upon itself to form a lip, and exposing an inner surface of a second major surface. The second station is capable of positioning and attaching a closure system transversely across the exposed inner surface. The closure system includes a track having first and second legs each having an outer surface. The first and second legs are joined together by an opening/closing mechanism which includes a movable member capable of being moved back and forth. The third station is located downstream from the second station and is capable of unfolding the lip and securing opposite ends of the lip to the outer surface of the second leg.

Abstract: An in-line method is disclosed for securing a closure system onto a discrete pouch. The method includes advancing a discrete pouch through a first station in a machine direction with the closed bottom of the pouch being the leading edge and a first major surface of the pouch faces upward. The first major surface is folded upon itself to form a lip having an exposed first surface while a second major surface of the pouch has an exposed inner surface. The method also includes routing the pouch to a second station where a closure system is transversely attached across the exposed inner surface. The closure system includes an opening/closing mechanism. The method further includes routing the pouch to a third station where the lip is unfolded and opposite ends of the lip are secured to the outer surface of the closure system.

Abstract: A discrete pouch is disclosed having a closure system transversely secured across an open end thereof. The discrete pouch includes first and second major surfaces joined together by a pair of sides. The discrete pouch also has a closed bottom, an open top, and a closure system secured to the second major surface adjacent to the open top. The discrete pouch is designed to have the open top sealed after it is filled with products and the closure system is capable of being opened and closed multiple times.

Abstract: A method and apparatus for making bags is disclosed. It includes receiving a film and imparting a plurality of successive seals to the film to form bags. The location of the imparted seals is determined by monitoring at least two sensors. A plurality of perforations are imparted to the film at locations relative to a corresponding seal in response to the determination. The position of a perforator such as rotary position, of a knife may be controlled in response to determining the location. The seals may be formed by a rotary drum, and the perforation by a rotary knife. The sensors may be at the same or different cross machine direction and/or machine direction locations. Startup may include adjusting and recording the position of a prior perforation relative to a prior corresponding seal, and using that recording as a base relative location in another embodiment.

Abstract: A rotary bag machine and method for making bags from a film are disclosed. They include a rotary drum, an accumulation nip, a blanket that positions the film against the drum, and a blanket tensioner located away from the accumulation nip. The drum includes at least one seal bar mounted thereon, and the accumulation nip provides the film to the drum. Various aspects include the accumulation nip being in a fixed position independent of changes of the drum diameter, and/or the path from the accumulation nip to the drum being fixed in length, independent of changes of the drum diameter. An accumulation sensor and a controller that controls the accumulation nip speed and the drum speed in response to the sensor are provided in one embodiment. The speed control is in response to the speed of the film, the rate of change of a function of the input, response history, and/or a setpoint, in various alternatives.

Abstract: A vertical form fill and seal continuous pouch machine includes a forming tube having a cross section area of CA is disclosed. A film tube is continuously formed about the forming tube and fed downward. A horizontal sealing assembly includes at least one pair of opposing sealing bars that make horizontal seals on the film, thereby forming pouches. The horizontal seals are formed in a horizontal sealing zone, and the vertical distance from a lower end of the forming tube to the center of the horizontal sealing zone is a transition distance that is (in inches) preferably no more than 0.5 multiplied by the cross-section area (in sq inches).

Abstract: A method and apparatus for making pouches is disclosed. It includes using one or more of the following features: using two servo motors to drive a platen, providing a calibration routine is run at start-up and/or after the machine has been operating; controlling in response to feed back from the servo motor(s) such as feedback indicative of the distance the platen travels; the feedback is not of force exerted by the platen; and/or the platen is controlled to prevent unacceptable fracturing of the film laminate.

Abstract: A method and apparatus for making rolls of wave cut bags, and a roll of bags is disclosed. A film is weakened along a generally straight line in a generally cross machine direction. The film is also weakened a wave shape, and the wave shape weakenings are alternated with the straight line weakenings. The film is folded in a cross machine direction, and the straight line weakenings are separated to form bottoms of adjacent bags. The bottoms of adjacent bags are preferably overlapped, although they need not be. The wave shaped weakenings are preferably separated (although they need not be) to form wave shaped tops of a adjacent bags. If separated, the wave shaped tops have a longer portion and a shorter portion, and the longer portion is between, in the machine direction, the longer and shorter portion of the adjacent wave shaped top.

Abstract: A drawtape bag includes a generally closed bottom, a generally open top, and closed sides connecting the bottom and the top. A drawtape hem, with a drawtape therein, is disposed along the top. There are a plurality of knockouts within the hem. A method and machine for of making such a drawtape bag includes forming at least two notches in the film with a notch section, and forming a plurality of knockouts in the film with a knockout section. A drawtape hem is formed in a drawtape section, which also inserts a drawtape.

Abstract: A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have, connected thereto, a source of power that is at an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire may be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.

Abstract: A method and apparatus for continuously or intermittently and vertically forming, filling and sealing packaging includes an infeed section, a pleating assembly, a forming tube and a sealing assembly. The pleating assembly imparts at least one pleat to the film. The film may be driven and measured at a nip following the pleating. The forming tube receives the film from the infeed section after the pleat has been made. A film tube is formed about the forming tube. The film tube is vertically fed downward to the sealing assembly which imparts seals to the film tube, thereby forming packages. A hole punch punches holes in the film tube. The film travels a film path that includes the hole punch, the forming tube, the vertical seal assembly and the horizontal seal assembly.

Abstract: A method and apparatus for making and winding bags is disclosed. The bag machine includes an unwind section, a forming section, and a winder. The winder has an infeed nip and two spindles. Each spindle is located along a respective one of two alternative film paths. The spindles can be fixed position spindles and the alternative film paths can be predominantly downward. An over speed nip may be provided between the infeed nip and the alternative film paths to separate rolls or to separate all bags. An overlapper can be included. Rods that travel in an elliptical orbit, and/or air nozzles can be part of the overlapper. Air nozzles can also be used to direct the film to the appropriate alternative path. Conveyor belts along the alternative film paths can be used to guide the film. Static pinners can be used to help bold the bags to the conveyor, or the last bag to the roll. Pop-up fingers and air horns can help start the roll on a spindle. Paper banders can be use, as can pneumatic devices.

Abstract: A bag machine, and method of making bags, has a sealing station a perforating station, and a downstream seal and perforation inspection station, or a perforation detection station and/or a seal inspection station is disclosed. Control of the perforating and sealing stations is preferably closed loop. The seal and perforation inspection station preferably includes a perforation detector that triggers a vision system and/or a camera, and the film is illuminated. Preferably, the inspection station is enclosed in an opaque housing, or the ambient light is otherwise blocked. The seal and perforation inspection station preferably provides an image output a display visible to a user. The vision system preferably includes a perforation location module and/or determines the distance between the seal and perforation. A downstream processing station can be provided, and can have a detected fault input, connected to a fault detect output from the seal and perforation inspection station.