Patents Assigned to CMR Surgical Limited
  • Patent number: 10517685
    Abstract: A robotic surgical instrument comprising an articulation connecting an end effector to a distal end of a shaft. The articulation comprises joints permitting the end effector to adopt a range of orientations relative to a longitudinal axis of the shaft. An instrument interface connects to a proximal end of the shaft. Pairs of driving elements drive the joints. The driving elements extend from the instrument interface to the joints. Each driving element comprises a spoke which terminates at a distal end in a distal flexible portion that engages the articulation and at a proximal end in a proximal flexible portion that engages the instrument interface. In a straight configuration of the robotic surgical instrument in which the end effector is aligned with the shaft, the distal ends of the spokes of adjacent driving elements are offset along a longitudinal direction of the shaft.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: December 31, 2019
    Assignee: CMR Surgical Limited
    Inventors: Ben Robert Chaplin, Keith Marshall, Nikki Priyam Su-Ling Phoolchund
  • Patent number: 10499891
    Abstract: A robotic surgical instrument comprising a shaft and end effector element connected by an articulation. The articulation comprises a first joint driveable by a first pair of driving elements. The first joint permits the end effector element to rotate about a first axis transverse to a longitudinal axis of the shaft, the rotation of the end effector element about the first axis bounded by an extreme rotation angle relative to the longitudinal axis. A second joint is driveable by a second pair of driving elements. A pulley arrangement constrains the second pair of driving elements, and comprises a first set of pulleys rotatable about the first axis, and a second set of pulleys located relative to the first set of pulleys such that at the extreme rotation angle the second pair of driving elements is retained in contact with both the first and second sets of pulleys.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: December 10, 2019
    Assignee: CMR Surgical Limited
    Inventors: Ben Robert Chaplin, Keith Marshall, Luke David Ronald Hares
  • Patent number: 10463437
    Abstract: A robotic surgical instrument comprising: a shaft; an articulation at a distal end of the shaft configured to articulate an end effector, the articulation driveable by a pair of driving elements; and an instrument interface at a proximal end of the shaft, the instrument interface comprising: an instrument interface element configured to drive the pair of driving elements, the instrument interface element displaceable over a displacement range, the pair of driving elements fast with the instrument interface element such that a displacement of the instrument interface element is transferred to the pair of driving elements; a tensioning mechanism configured to tension the pair of driving elements; and an alignment mechanism configured to set the displacement position of the instrument interface element to a predetermined alignment position when the end effector has a predetermined configuration, the alignment mechanism being independent of the tensioning mechanism.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: November 5, 2019
    Assignee: CMR Surgical Limited
    Inventors: Ben Robert Chaplin, Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Rebecca Anne Cuthbertson
  • Patent number: 10463436
    Abstract: A robot arm comprising a joint mechanism for articulating one limb of the arm relative to another limb of the arm about two non-parallel rotation axes, the mechanism comprising: an intermediate carrier attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear disposed about the first rotation axis, the first drive gear being fast with the carrier; a second drive gear disposed about the second rotation axis, the second drive gear being fast with the second one of the limbs; a first drive shaft for driving the first drive gear to rotate about the first rotation axis, the first drive shaft extending along the first one of the limbs and having a first shaft gear thereon, the first shaft gear being arranged to engage the first drive gear; a second drive shaft for driving the second drive gear to rotate about the second rotation axis, the second drive shaft extending along
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: November 5, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventors: Thomas Bates Jackson, Luke David Ronald Hares, Keith Marshall, Steven James Randle
  • Patent number: 10456206
    Abstract: A robotic instrument comprising an arm extending between a robot arm connection and an attachment for an end effector, the arm comprising: a first arm part; a second arm part distal of the first arm part; and a joint whereby the first and second arm parts are coupled together, the joint permitting the first and second arm parts to rotate relative to each other about at least two mutually offset axes; a control rod attached to the second part of the arm at a location spaced from the first and second axes, the control rod extending distally of that location along the first arm part; and a drive mechanism for driving the control rod to move relative to the first arm part and thereby alter the attitude of the second arm part relative to the first arm part.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: October 29, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventors: Luke David Ronald Hares, Steven James Randle
  • Publication number: 20190317136
    Abstract: A circuit for sensing the driving current of a motor, the circuit comprising: a driver configured to generate a driving current for each phase of a multiple-phase motor, the instantaneous sum of all the driving currents being zero; a current sensor for each phase of the multiple-phase motor, each current sensor configured to measure the driving current of that phase and comprising a plurality of current sensor elements arranged with respect to each other such that each current sensor element has the same magnitude of driving current systematic error due to magnetic fields external to the driving current to be measured; and a controller configured to, for each phase of the multiple-phase motor, generate an estimate of the driving current of that phase to be the measured driving current of that phase minus 1/n of the total of the measured driving currents for all phases, n being the number of phases of the multiple-phase motor.
    Type: Application
    Filed: December 1, 2017
    Publication date: October 17, 2019
    Applicant: CMR SURGICAL LIMITED
    Inventors: Paul Christopher Roberts, Edward John Mottram
  • Patent number: 10398516
    Abstract: A robot arm comprising a joint mechanism for articulating one limb of the arm relative to another limb of the arm about two non-parallel rotation axes, the mechanism comprising: an intermediate carrier attached to a first one of the limbs by a first revolute joint having a pitch rotation axis and to a second one of the limbs by a second revolute joint having a yaw rotation axis; a first drive gear disposed about the pitch rotation axis, the first drive gear being fast with the carrier; a second drive gear disposed about the yaw rotation axis, the second drive gear being fast with the second one of the limbs; a first drive shaft for driving the first drive gear to rotate about the pitch rotation axis, the first drive shaft extending along the first one of the limbs and having a first shaft gear thereon, the first shaft gear being arranged to engage the first drive gear; a second drive shaft for driving the second drive gear to rotate about the yaw rotation axis, the second drive shaft extending along the first
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: September 3, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventors: Thomas Bates Jackson, Luke David Ronald Hares, Keith Marshall, Steven James Randle
  • Publication number: 20190167365
    Abstract: An interface structure for detachably interfacing a surgical robot arm to a surgical instrument, the interface structure comprising a main body; and a drive transfer element comprising a first portion and a second portion, the first portion being releasably engageable with a portion of the surgical robot arm and the second portion being releasably engageable with a portion of the surgical instrument; the drive transfer element being movable relative to the main body so as to enable transfer of drive between the surgical robot arm and the surgical instrument.
    Type: Application
    Filed: July 27, 2017
    Publication date: June 6, 2019
    Applicant: CMR SURGICAL LIMITED
    Inventors: Ben Robert Chaplin, James Oliver Grant, Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Patent number: 10299873
    Abstract: A robotic surgical instrument comprising a shaft, an articulation attached to the distal end of the shaft, and a driving mechanism at the proximal end of the shaft. The articulation comprises a plurality of joints for articulating an end effector, the plurality of joints driveable by at least first and second pairs of driving elements. The driving mechanism comprises a pulley arrangement and a pulley drive. The pulley arrangement comprises first and second pulleys attached together such that their separation is fixed, wherein the first pair of driving elements is constrained to move around the first pulley, and the second pair of driving elements is constrained to move around the second pulley.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: May 28, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventors: Luke David Ronald Hares, Keith Marshall
  • Publication number: 20190083182
    Abstract: A cooling structure and a method of cooling a surgical robot arm. The surgical robot arm extends from a proximal end attached to a base to a distal end attachable to a surgical instrument via a series of links interspersed by articulations. The cooling structure comprises a loop for circumscribing the surgical robot arm. The loop comprises a hollow interior for feeding cooling fluid through the loop, and a series of orifices directed towards the surgical robot arm for feeding cooling fluid from the loop towards the surgical robot arm. The cooling structure further comprises a feeder conduit attached to the loop for feeding cooling fluid from a cooling fluid source to the loop.
    Type: Application
    Filed: November 16, 2018
    Publication date: March 21, 2019
    Applicant: CMR Surgical Limited
    Inventors: Christopher James ROACH, Nikki Priyam Su-Ling PHOOLCHUND, Paul Christopher ROBERTS
  • Patent number: 10232510
    Abstract: A method for controlling a mechanical system having a plurality of components interlinked by a plurality of driven joints, the method comprising: measuring torques or forces about or at the driven joints and forming a load signal representing the measured torques or forces; receiving a motion demand signal representing a desired state of the system; implementing an impedance control algorithm in dependence on the motion demand signal and the load signal to form a target signal indicating a target configuration for each of the driven joints; measuring the configuration of each of the driven joints and forming a state signal representing the measured configurations; and forming a set of drive signals for the joints by, for each joint, comparing the target configuration of that joint as indicated by the target signal to the measured configuration of that joint as indicated by the state signal.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: March 19, 2019
    Assignee: CMR Surgical Limited
    Inventors: Edward John Mottram, Gordon Thomas Deane, Edward Tucker, Graham Veitch, Paul Christopher Roberts
  • Patent number: 10206752
    Abstract: A surgical robotic component comprising an articulated terminal portion, the terminal portion comprising: a distal segment having an attachment connected thereto, an intermediate segment, and a basal segment whereby the terminal portion is attached to the remainder of the surgical robotic component. The terminal portion further comprises a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis, and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: February 19, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventors: Luke David Ronald Hares, Keith Marshall
  • Patent number: 10195739
    Abstract: A robot comprising: a base; an articulated arm extending distally of the base and including two arm members coupled by a joint; a motor; a gearbox having an input shaft coupled to an output of the motor and an output shaft configured to drive relative motion of the arm members about the joint; a position sensor configured to sense relative position of the arm members about the joint; and a control system coupled to the arm configured to drive the motor, the control system being arranged to perform a calibration operation to estimate torque loss in the gearbox by the steps of (i) estimating the inertia of the portion of the arm distal of the joint for motion about the joint; (ii) applying a determined drive power to the motor; (iii) receiving from the position sensor position data indicating the motion of the arm in response to the applied drive power; and (iv) estimating the torque loss in the gearbox in dependence on the estimated inertia, the determined drive power and the position data.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: February 5, 2019
    Assignee: CMR SURGICAL LIMITED
    Inventor: Luke David Ronald Hares
  • Patent number: 10161816
    Abstract: A torque sensor arrangement configured to attach between a first part and a second part to sense torque therebetween, the torque sensor arrangement comprising: an interface member having on its exterior an engagement configuration configured to rotationally engage the first part; a torsion member comprising a deflectable body attached at one end thereof to the interface member and comprising, at the other end of the deflectable body, an engagement configuration configured to rotationally engage the second part; and a deflection sensor attached to the deflectable body; wherein the interface member defines a rigid sleeve extending around the deflectable body and the torque sensor arrangement further comprises a bushing located between and in contact with both the sleeve and the deflectable body.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: December 25, 2018
    Assignee: CMR SURGICAL LIMITED
    Inventors: Thomas Bates Jackson, Keith Marshall
  • Patent number: 10080618
    Abstract: A robot arm comprising a joint mechanism for articulating one limb relative to another limb about two non-parallel rotation axes, the mechanism comprising: an intermediate carrier attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear disposed about the first rotation axis and fast with the carrier, whereby rotation of the carrier relative to the first limb about the first rotation axis can be driven; a second drive gear disposed about the second rotation axis and fast with the second one of the limbs, whereby rotation of the second one of the limbs about the second rotation axis relative to the carrier can be driven; at least one of the first and second drive gears being a sector gear.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: September 25, 2018
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Luke David Ronald Hares, Thomas Bates Jackson, Steven James Randle
  • Publication number: 20180200010
    Abstract: A surgical robot comprising an articulated arm, the arm having a terminal portion comprising: a distal segment having an attachment for a surgical instrument; an intermediate segment; and a basal segment whereby the terminal portion is attached to the remainder of the arm; a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis; and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis; wherein: the intermediate segment comprises a third articulation permitting relative rotation of the distal segment and the basal segment about third and fourth axes; and the first, second and third articulations are arranged such that in at least one configuration of the third articulation the first and second axes are parallel and the thir
    Type: Application
    Filed: March 2, 2018
    Publication date: July 19, 2018
    Applicant: CMR Surgical Limited
    Inventors: Luke David Ronald Hares, Steven James Randle
  • Patent number: 10022195
    Abstract: A robotic system including: a robot arm; a camera for capturing motion of the robot arm; an input mechanism for detecting user input; a display device; and a controller. The controller can operate in (i) a first mode configured to drive the display device to display a video stream captured by the camera in a first format and to drive the robot arm such that motion by the user in a first direction causes the robot arm to move a reference part in a second direction; and (ii) a second mode configured to drive the display device to display the video stream in a second format reflected with respect to the first format and to drive the robot arm such that motion by the user in the first direction causes the robot arm to move the reference part in a direction opposite to the second direction.
    Type: Grant
    Filed: March 21, 2016
    Date of Patent: July 17, 2018
    Assignee: CMR Surgical Limited
    Inventor: Andrew Scholan
  • Patent number: 9983240
    Abstract: A circuit configured to sense the driving current of a motor, the circuit comprising: a driver configured to generate a driving current for a motor; a first current sensor configured to sense the driving current thereby forming a first sensed current; a second current sensor configured to sense the driving current thereby forming a second sensed current, the second current sensor being more thermally stable than the first current sensor; a comparator configured to compare the first sensed current and the second sensed current below a threshold frequency to generate a thermal calibration output; and a calibrator configured to calibrate the first sensed current by the thermal calibration output to form a sensed driving current.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: May 29, 2018
    Assignee: CMR SURGICAL LIMITED
    Inventors: Paul Christopher Roberts, Luke David Ronald Hares
  • Patent number: 9943964
    Abstract: A method for characterizing the environment of a robot, the robot having a flexible arm having a plurality of joints, a datum carried by the arm, a plurality of drivers arranged to drive the joints to move and a plurality of position sensors for sensing the position of each of the joints, the method comprising: contacting the datum carried by the arm with a first datum on a second robot in the environment of the first robot, wherein the second robot has a flexible arm having a plurality of joints, and a plurality of drivers arranged to drive those joints to move; calculating in dependence on the outputs of the position sensors a distance between a reference location defined in a frame of reference local to the robot and the first datum; and controlling the drivers to reconfigure the first arm in dependence on at least the calculated distance.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: April 17, 2018
    Assignee: CMR SURGICAL LIMITED
    Inventor: Luke David Ronald Hares
  • Patent number: D840360
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: February 12, 2019
    Assignee: CMR Surgical Limited
    Inventor: Roy Scott