Abstract: An electrode assembly having a tubular support jacket that defines an internal compartment. The internal compartment is actively cooled by coolant. An electrode tip is coupled to the tubular support jacket. The electrode tip receives electricity through the tubular support jacket. An insulator construct surrounds at least part of the tubular support jacket. The insulator construct includes an insulation base, an insulation tube and an insulation cap. A gas supply conduit is interposed between the tubular support jacket and the insulation tube, wherein the gas supply conduit receives a working gas from a working gas supply. A thermally conductive casing surrounds at least part of the insulator construct. The thermally conductive casing is actively cooled. The thermally conductive casing actively cools the insulator construct, the underlying tubular support jacket, and thus the electrode tip. The active cooling reduces over-heating of the electrode tip and prevents excessive consumption and erosion.

Abstract: A hybrid plasma reactor system that uses multiple sets of long electrodes that are placed longitudinally opposite each other within modular plasma units. The plasma units can be stacked to form an elongated plasma zone. The electrode assemblies extend into access ports. Each of the electrode assemblies has an electrode tip mounted in a tubular support jacket. A gas conduit for a supplied working gas surrounds at least a portion of the tubular support jacket. An arc is created at the electrode tip. A working gas flows through the gas conduit and is directed into the arc, therein creating plasma within the internal plasma zone.