Abstract: Disclosed is a defect inspection device for determining anomaly of an inspection object. The defect inspection device may include: a lighting system which includes a light source for transmitting light onto the inspection object; and a dynamic diffuser located between the light source and the inspection object and capable of controlling a diffusivity of light transmitted onto the inspection object; and one or more processors for controlling the dynamic diffuser based on characteristics of the inspection object.

Abstract: This invention provides a removably mountable lens assembly for a vision system camera that includes an integral auto-focusing liquid lens unit, in which the lens unit compensates for focus variations by employing a feedback control circuit that is integrated into the body of the lens assembly. The feedback control circuit receives motion information related to the bobbin of the lens from a position sensor (e.g. a Hall sensor) and uses this information internally to correct for motion variations that deviate from the lens setting position at a desired lens focal distance setting. Illustratively, the feedback circuit can be interconnected with one or more temperature sensors that adjust the lens setting position for a particular temperature value. In addition, the feedback circuit can communicate with an accelerometer that reads a direction of gravity and thereby corrects for potential sag in the lens membrane based upon the spatial orientation of the lens.

Abstract: This invention provides a system and method for detecting and imaging specular surface defects on a specular surface that employs a knife-edge technique in which the camera aperture or an external device is set to form a physical knife-edge structure within the optical path that effectively blocks reflected rays from an illuminated specular surface of a predetermined degree of slope values and allows rays deflected at differing slopes to reach the vision system camera sensor. The light reflected from the flat part of the surface is mostly blocked by the knife-edge. Light reflecting from the sloped parts of the defects is mostly reflected into the entrance aperture. The illumination beam is angled with respect to the optical axis of the camera to provide the appropriate degree of incident angle with respect to the surface under inspection. The surface can be stationary or in relative motion with respect to the camera.

Abstract: This invention provides a system and method for training and performing runtime 3D pose determination of an object using a plurality of camera assemblies in a 3D vision system. The cameras are arranged at different orientations with respect to a scene, so as to acquire contemporaneous images of an object, both at training and runtime. Each of the camera assemblies includes a non-perspective lens that acquires a respective non-perspective image for use in the process. The searched object features in one of the acquired non-perspective image can be used to define the expected location of object features in the second (or subsequent) non-perspective images based upon an affine transform, which is computed based upon at least a subset of the intrinsics and extrinsics of each camera. The locations of features in the second, and subsequent, non-perspective images can be refined by searching within the expected location of those images.

Abstract: An illumination apparatus for reducing speckle effect in light reflected off an illumination target includes a laser; diffuser positioned in an optical path between an illumination target and the laser to diffuse collimated laser light in a planar fan of diffused light that spreads in one dimension across at least a portion of the illumination target; and a beam deflector to direct the collimated laser light incident on the beam deflector to sweep across different locations on the linear diffuser within an exposure time for illumination of the illumination target by the diffused light. The different locations span a distance across the linear diffuser that provides sufficient uncorrelated speckle patterns, at an image sensor, in light reflected from an intersection of the planar fan of light with the illumination target to add incoherently when imaged by the image sensor within the exposure time.

Abstract: This invention provides an illumination assembly that is typically attached to the front end of a vision system camera assembly, adapted to generate an illumination pattern onto an object, which allows the vision system process(or) to perform basic shape inspection of the object in addition to feature detection and decoding. A dome illuminator with a diffuse inner surface is provided to the camera assembly with a sufficient opening side to surround the object. The dome illuminator has two systems to create the pattern on an object, including a diffuse illuminator for specular/shiny object surfaces and a secondary, projecting illuminator for matte/diffusive object surfaces. The diffuse illuminator includes a set of light-filtering structures on its inner surface—for example concentric strips or rings that allow projection of a ringed fringe pattern on an (e.g. shiny/specular) object. The fringes can additionally be generated in a given a certain wavelength and/or visible color.

Abstract: The techniques described herein relate to methods, apparatus, and computer readable media configured to test a pose of a model to image data. Image data of an object is received, the image data comprising a set of data entries. A set of regions of the image data are determined, wherein each region in the set of regions comprises an associated set of neighboring data entries in the set of data entries. Processed image data is generated, wherein the processed image data comprises a set of cells that each have an associated value, and generating the processed image data comprises, for each region in the set of regions, determining a maximum possible score of each data entry in the associated set of neighboring data entries from the image data, setting one or more values of the set of values based on the determined maximum possible score, and testing the pose of the model using the processed image data.

Abstract: The techniques described herein relate to methods, apparatus, and computer readable media configured to generate point cloud histograms. A one-dimensional histogram can be generated by determining a distance to a reference for each 3D point of a 3D point cloud. A one-dimensional histogram is generated by adding, for each histogram entry, distances that are within the entry's range of distances. A two-dimensional histogram can be determined by generating a set of orientations by determining, for each 3D point, an orientation with at least a first value for a first component and a second value for a second component. A two-dimensional histogram can be generated based on the set of orientations. Each bin can be associated with ranges of values for the first and second components. Orientations can be added for each bin that have first and second values within the first and second ranges of values, respectively, of the bin.

Abstract: Systems and methods for reading a two-dimensional matrix symbol or for determining if a two-dimensional matrix symbol is decodable are disclosed. The systems and methods can include a data reading algorithm that receives an image, locates at least a portion of the data modules within the image without using a fixed pattern, fits a model of the module positions from the image, extrapolates the model resulting in predicted module positions, determines module values from the image at the predicted module positions, and extracts a binary matrix from the module values.

Abstract: This invention provides an integrated time-of-flight sensor that delivers distance information to a processor associated with the camera assembly and vison system. The distance is processed with the above-described feedback control, to auto-focus the camera assembly's variable lens during runtime operation based on the particular size/shape object(s) within the field of view. The shortest measured distance is used to set the focus distance of the lens. To correct for calibration or drift errors, a further image-based focus optimization can occur around the measured distance and/or based on the measured temperature. The distance information generated by the time-of-flight sensor can be employed to perform other functions. Other functions include self-triggering of image acquisition, object size dimensioning, detection and analysis of object defects and/or gap detection between objects in the field of view and software-controlled range detection to prevent unintentional reading of (e.g.

Abstract: The invention provides a system and method that automatically generates a user interface (HMI) based on a selection of spreadsheet cells. The spreadsheet controls operations within the processor(s) of one or more vision system cameras. After selecting a range of cells in the spreadsheet, the user applies the system and method by pressing a button, or using a menu command that results in an automatically generated HMI with appropriate scaling of interface elements and a desired layout of such elements on the associated screen. Advantageously, the system and method essentially reduces the user's workflow to two steps, selecting spreadsheet cells and generating the HMI around them. The generated HMI runs in a web browser that can be instantiated on a user device, and communicates directly to a vision system processor(s). Data can pass directly between the user interface running in a web browser and the vision system processor(s).

Abstract: This invention provides a system and method for selecting the correct profile from a range of peaks generated by analyzing a surface with multiple exposure levels applied at discrete intervals. The cloud of peak information is resolved by comparison to a model profile into a best candidate to represent an accurate representation of the object profile. Illustratively, a displacement sensor projects a line of illumination on the surface and receives reflected light at a sensor assembly at a set exposure level. A processor varies the exposure level setting in a plurality of discrete increments, and stores an image of the reflected light for each of the increments. A determination process combines the stored images and aligns the combined images with respect to a model image. Points from the combined images are selected based upon closeness to the model image to provide a candidate profile of the surface.

Abstract: A base station or handheld device can be equipped with a latch system or a multi-hinge arrangement for electrical contacts. The latch system can be adjustable between different latching configurations in which the base station and handheld device are retained together by different degrees. The multi-hinge arrangement can provide rotation about multiple axes to provide rolling contact between electrical contacts of the base station and the handheld device.

Abstract: In some aspects, the techniques described herein relate to systems, methods, and computer readable media for detecting movement in a scene. A first temporal pixel image is generated based on a first set of images of a scene over time, and a second temporal pixel image is generated based on a second set of images. One or more derived values are determined based on values of the temporal pixels in the first temporal pixel image, the second temporal pixel image, or both. Correspondence data is determined based on the first temporal pixel image and the second temporal pixel image indicative of a set of correspondences between image points of the first set of images and image points of the second set of images. An indication of whether there is a likelihood of motion in the scene is determined based on the one or more derived values and the correspondence data.

Abstract: This invention provides a vision system that is arranged to compensate for optical drift that can occur in certain variable lens assemblies, including, but not limited to, liquid lens arrangements. The system includes an image sensor operatively connected to a vision system processor, and a variable lens assembly that is controlled (e.g. by the vision processor or another range-determining device) to vary a focal distance thereof. A positive lens assembly is configured to weaken an effect of the variable lens assembly over a predetermined operational range of the object from the positive lens assembly. The variable lens assembly is located adjacent to a front or rear focal point of the positive lens. The variable lens assembly illustratively comprises a liquid lens assembly that can be inherently variable over approximately 20 diopter. In an embodiment, the lens barrel has a C-mount lens base.

Abstract: A method for calibrating an image capturing sensor including at least one sensor camera using a time coded pattern target including: displaying the target on a flat screen display, displaying a pattern sequence on the display and capturing the pattern sequence by the at least one sensor camera as a sequence of a camera images, performing an association between pixels of the target and captured image points of the camera images for at least one fixed position of the display in space or respectively for at least two different positions of the display in space, performing the calibration through corresponding points, performing a gamma correction wherein a gamma curve of the display is captured and corrected in any position of the display and/or in addition to capturing the pattern sequence in any position of the display by the at least one sensor camera before displaying the target.

Abstract: This invention provides a vision system having a housing and an interchangeable lens module is provided. The module is adapted to seat on a C-mount ring provided on the front, mounting face of the housing. The module is attached via a plurality of fasteners that pass through a frame of the module and into the mounting face. The module includes a connector in a fixed location, which mates with a connector well on the mounting face to provide power and control to a driver board that operates a variable (e.g. liquid) lens within the optics of the lens module. The driver board is connected to the lens body by a flexible printed circuit board (PCB), which also allows for axial motion of the lens body with respect to the frame. This axial motion can be effected by an adjustment ring that can include an indexed/lockable, geared, outer surface.

Abstract: This invention provides a module/base assembly for a handheld device. The module includes an imager with optics and image acquisition/processing processors that provide high speed acquisition and handling of acquired image data. The acquired image data is processed by the device processor using a module application that resides within the device. A removable retaining component mounts within the base. The base houses a battery and charging assembly e.g. an inductive charging unit. The inductive charging unit can be adapted to pass data, in addition to power, between the inductive coils and the charging unit can be interconnected to a data network with attached devices that employ data from the module. The base can charge the device via a connector and/or wireless charging arrangement. Data communication between the base and mobile device can occur using an RF link, e.g. an integrated Bluetooth® functionality.

Abstract: A system and method for estimating dimensions of an approximately cuboidal object from a 3D image of the object acquired by an image sensor of the vision system processor is provided. An identification module, associated with the vision system processor, automatically identifies a 3D region in the 3D image that contains the cuboidal object. A selection module, associated with the vision system processor, automatically selects 3D image data from the 3D image that corresponds to approximate faces or boundaries of the cuboidal object. An analysis module statistically analyzes, and generates statistics for, the selected 3D image data that correspond to approximate cuboidal object faces or boundaries. A refinement module chooses statistics that correspond to improved cuboidal dimensions from among cuboidal object length, width and height. The improved cuboidal dimensions are provided as dimensions for the object. A user interface displays a plurality of interface screens for setup and runtime operation.

Abstract: An illumination system is provided for an optical system that includes an imaging device for acquiring an image of a target, for decoding of a symbol or other analysis. The illumination system can include a first light source configured to provide illumination of a first wavelength, a second light source configured to provide illumination of a second wavelength that is different from the first wavelength. The light sources can be controlled for operations that include: illuminating the target with the first and second light sources simultaneously for acquisition of the image of the target; and altering an illumination output of at least one of the first light source or the second light source, while maintaining non-zero illumination output for at least one of the first light source or the second light source, to indicate a status of the optical system.