Abstract: A radio-frequency excited carbon dioxide (CO2) or carbon monoxide (CO) gas laser includes two electrodes, which have passivated surfaces, within a sealed housing. Features in a ceramic slab or a ceramic cylinder located between the electrodes define a gain volume. Surfaces of the ceramic slab or the ceramic cylinder are separated from the passivated surfaces of the electrodes by small gaps to prevent abrasion thereof. Reducing compressive forces that secure these components within the housing further reduces abrasion, thereby extending the operational lifetime of the gas laser.

Abstract: A Q-switched gas laser apparatus with bivariate pulse equalization includes a gas laser, a sensor, and an electronic circuit. A Q-switch that switches the laser resonator between high-loss and low-loss states to generate a pulsed laser beam. The sensor obtains a measurement of the pulsed laser beam indicative of the laser pulse energy. The electronic circuitry operates the Q-switch to (a) repeatedly switch the laser resonator between the high-loss and low-loss states to set a repetition rate of laser pulses of the pulsed laser beam, (b) adjust a loss level of the low-loss state, based on the pulse energy measurement, to achieve a target laser pulse energy, and (c) adjust a duration of the low-loss state to achieve a target laser pulse duration. By adjusting both pulse energy and duration, uniform pulse energy and, if desired, uniform pulse duration are achieved over a wide range of repetition rates.

Abstract: An actively cooled end-pumped solid-state laser gain device includes a bulk solid-state gain medium. An input-end of the gain medium receives a pump laser beam incident thereon and propagating in the direction toward an opposite output-end. The metal foil is disposed over a face of the gain medium extending between the input- and output-ends. A housing cooperates with the metal foil to form a coolant channel on the face the gain medium. The coolant channel has an inlet and an outlet configured to conduct a flow of coolant along the metal foil from the input-end towards the output-end. The metal foil is secured between the gain medium and portions of the housing running adjacent to the coolant channel. The metal foil provides a reliable thermal contact and imparts little or no stress on the bulk gain medium.

Abstract: An apparatus for cutting brittle material comprises an aspheric focusing lens, an aperture, and a laser-source generating a beam of pulsed laser-radiation. The aspheric lens and the aperture form the beam of pulsed laser-radiation into an elongated focus having a uniform intensity distribution along the optical axis of the aspheric focusing lens. The elongated focus extends through the full thickness of a workpiece made of a brittle material. The workpiece is cut by tracing the optical axis along a cutting line. Each pulse or burst of pulsed laser-radiation creates an extended defect through the full thickness of the workpiece.

Abstract: A thermally actuated adaptive optic includes a base, a reflector, and a plurality of actuators coupled therebetween. The reflector has a light-receiving front surface, and a back surface facing the base. Each actuator includes a bracket rigidly bonded to the reflector at a perimeter of the reflector, and an inner rod and an outer rod. Each rod is rigidly connected between the bracket and the base, with the inner rod being closer to a center of the reflector. The length of each rod is temperature dependent. In another adaptive optic, the rods are instead bonded directly to the reflector. This adaptive optic may be modified to implement an integrally formed, thermally actuated support. The disclosed adaptive optics are suitable for use in laser systems, allow for significant cost savings over piezoelectric devices, provide a reflective area free of surface-figure perturbations caused by the actuator-interfaces, and are relatively simple to manufacture.

Abstract: A method for laser keyhole welding is disclosed to weld two pieces together made of a metal alloy. The method independently adjusts power in a focused center beam and power in a concentric focused annular beam. At the termination of a weld, the power of the annular beam is reduced, motion of the focused beams is stopped, the power of the center beam is increased, and the power of both beams is initially ramped down rapidly and then ramped down slowly. Increasing the power of the center beam equalizes the temperature of both pieces prior to solidification and cooling at the termination of the weld. An additional pulse of power may be applied to prevent the formation of defects or to erase any defects.

Abstract: An optomechanical assembly for temperature-robust laser beam processing includes a baseplate and an optics plate. The baseplate includes a source area for accommodating a source of the laser beam, and a light-processing area located away from the source area and including first and second anchor points. The optics plate is disposed in the light-processing area and includes first and second portions and a flexible coupling interconnecting the first and second portions. The first and second portions are fixed to the baseplate at the first and second anchor points, respectively. The flexible coupling allows for a thermally-induced change in distance between the first and second anchor points in the presence of dissimilar thermal expansion of the optics plate and the baseplate. The assembly further includes a series of optical elements for manipulating a laser beam from the laser source. Each of the optical elements is rigidly bonded to the first portion.

Abstract: An optical parametric chirped-pulse amplifier includes first and second optical parametric amplifier stages that successively amplify a stretched signal beam. A pulsed laser provides a fundamental beam. The second amplifier stage is pumped by the full power of a second-harmonic beam that is generated from the fundamental beam. A residual fundamental beam is used to generate another second-harmonic beam that pumps the first amplifier stage.

Abstract: A pulsed third-harmonic laser system includes a pulsed laser, an extra-cavity nonlinear crystal, and an intracavity nonlinear crystal. The pulsed laser generates fundamental laser pulses and couples out a portion of each fundamental laser pulse out of the laser resonator to undergo second-harmonic-generation in the extra-cavity nonlinear crystal. Resulting second-harmonic laser pulses are directed back into the laser resonator and mixes with the fundamental laser pulses in the intracavity nonlinear crystal to generate third-harmonic laser pulses. The pulsed third-harmonic laser system thus maintains a non-zero output coupling efficiency regardless of the efficiency of the second-harmonic-generation stage, while the third-harmonic-generation stage benefits from the intracavity power of the fundamental laser pulses.

Abstract: A method for laser keyhole welding of metal alloys is disclosed. The method independently adjusts power in a focused center beam and power in a concentric focused annular beam. At the termination of a weld, the power in the center beam is initially ramped up and then ramped down, while the power in the annular beam is ramped down. Increasing the power in the center beam enables a controlled and prolonged contraction of the keyhole and melt pool, thereby preventing undesirable cracking.

Abstract: An ultrashort-pulse compressor includes (a) one or more bulk-optics intersecting a propagation path of an ultrashort-pulsed laser beam multiple times to spectrally broaden a pulse of the laser beam during each of multiple passes through the bulk-optic(s), (b) one or more dispersive optics for compressing a duration of the pulse after each of the multiple passes, and (c) a plurality of focusing elements for focusing the laser beam between the multiple passes. Propagation distances between the bulk-optic(s) and the focusing elements are detuned from imaging such that a spot size of the laser beam, at the bulk-optic(s), is greater at each successive one of the multiple passes. As the laser beam propagates through this compressor, each laser pulse is alternatingly spectral broadened and temporally compressed. The increasing spot size of the laser, for each pass, helps prevent optical damage, run-away self-focusing, and other undesirable outcomes.

Abstract: A carbon dioxide gas-discharge slab-laser is assembled in a laser-housing. The laser-housing is formed from a hollow extrusion. An interior surface of the extrusion provides a ground electrode of the laser. Another live electrode is located within the extrusion, electrically insulated from and parallel to the ground electrode, forming a discharge-gap of the slab-laser. The electrodes are spaced apart by parallel ceramic strips. Neither the extrusion, nor the live electrode, include fluid coolant channels. The laser-housing is cooled by fluid-cooled plates attached to the outside thereof.

Abstract: A wavelength sensor for wavelength stabilization of a laser beam includes an etalon placed in the laser beam and tilted with respect to the laser beam. Reflected beams from the etalon form an interference pattern on a segmented photodetector having two detector segments. Output signals from the two detector segments are used to derive an error signal for a closed control loop to effect the wavelength stabilization.

Abstract: A pulsed third-harmonic laser system includes a pulsed laser, an extra-cavity nonlinear crystal, and an intracavity nonlinear crystal. The pulsed laser generates fundamental laser pulses and couples out a portion of each fundamental laser pulse out of the laser resonator to undergo second-harmonic-generation in the extra-cavity nonlinear crystal. Resulting second-harmonic laser pulses are directed back into the laser resonator and mixes with the fundamental laser pulses in the intracavity nonlinear crystal to generate third-harmonic laser pulses. The pulsed third-harmonic laser system thus maintains a non-zero output coupling efficiency regardless of the efficiency of the second-harmonic-generation stage, while the third-harmonic-generation stage benefits from the intracavity power of the fundamental laser pulses.

Abstract: A source of high-radiance broad-band incoherent light includes an optical waveguide, having a core made of phosphor granules embedded in a matrix of glass and a cladding. The core having a relatively high refractive index and the cladding having a relatively low refractive index. The phosphor granules and the glass matrix having about the same refractive index. Radiation from one or more diode-lasers is injected into one end of the waveguide to energize the phosphor granules, producing broad-band incoherent light, which is confined and guided to an opposite end of the waveguide as output light.

Abstract: A method for laser keyhole welding is disclosed to weld two pieces together made of a metal alloy. The method independently adjusts power in a focused center beam and power in a concentric focused annular beam. At the termination of a weld, the power of the annular beam is reduced, motion of the focused beams is stopped, the power of the center beam is increased, and the power of both beams is initially ramped down rapidly and then ramped down slowly. Increasing the power of the center beam equalizes the temperature of both pieces prior to solidification and cooling at the termination of the weld. An additional pulse of power may be applied to prevent the formation of defects or to erase any defects.

Abstract: An apparatus includes a beam source, beam forming optics, a first focusing lens having a focal length, a second focusing lens having a focal length similar to the focal length of the first lens, and a lens translator configured to move the second lens transversely relative to the beam forming optics and to the first lens, and thereby move the elongated focus transversely. In some embodiments, the beam forming optics are positioned between the beam source and the first focusing lens, the first focusing lens is positioned between the beam forming optics and the second focusing lens, and the beam forming optics, the first focusing lens, and the second focusing lens are arranged to receive a beam of laser radiation from the beam source and to form the beam into an elongated focus.

Abstract: A fiber laser producing a beam of ultrashort laser pulses at a repetition rate greater than 200 MHz includes a linear fiber resonator and a fiber branch. Ultrashort laser pulses are generated by passive mode-locking and circulate within the linear fiber resonator. Each circulating laser pulse is split into a portion that continues propagating in the linear fiber resonator and a complementary portion that propagates through the fiber branch and is then returned to the linear fiber resonator. The optical length of the linear fiber resonator is an integer multiple of the optical length of the fiber branch. The repetition rate of the ultrashort laser pulses is the reciprocal of the propagation time of the laser pulses through the fiber branch.

Abstract: A radio-frequency excited carbon dioxide (CO2) or carbon monoxide (CO) gas laser includes two electrodes, which have passivated surfaces, within a sealed housing. Features in a ceramic slab or a ceramic cylinder located between the electrodes define a gain volume. Surfaces of the ceramic slab or the ceramic cylinder are separated from the passivated surfaces of the electrodes by small gaps to prevent abrasion thereof. Reducing compressive forces that secure these components within the housing further reduces abrasion, thereby extending the operational lifetime of the gas laser.

Abstract: A laser master-oscillator power-amplifier (MOPA) is operated to provide successive bursts of ultrashort pulses. The pulse-bursts are selected by an optical modulator from a pulse train delivered by the master oscillator prior to amplification in the power amplifier. The optical modulator has a selectively variable transmission specified by an analog voltage signal having a stepped waveform. The voltage signal is delivered by a sequentially-switched parallel switch-array connected in parallel with a parallel DAC having multiple parallel DC voltage outputs corresponding to steps of the stepped waveform.