Patents Assigned to Companhia Brasileira de Metalurgia e Mineracão
  • Patent number: 11230751
    Abstract: Processes for producing low-nitrogen metallic chromium or chromium-containing alloys, which prevent the nitrogen in the surrounding atmosphere from being carried into the melt and being absorbed by the metallic chromium or chromium-containing alloy during the metallothermic reaction, include vacuum-degassing a thermite mixture comprising metal compounds and metallic reducing powders contained within a vacuum vessel, igniting the thermite mixture to effect reduction of the metal compounds within the vessel under reduced pressure i.e., below 1 bar, and conducting the entire reduction reaction in said vessel under reduced pressure, including solidification and cooling, to produce a final product with a nitrogen content below 10 ppm. The final products obtained, in addition to low-nitrogen metallic chromium in combination with other elements, can be used as raw materials in the manufacture of superalloys, stainless steel and other specialty steels whose final content of nitrogen is below 10 ppm.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: January 25, 2022
    Assignee: Companhia Brasileira de Metalurgia e Mineracão
    Inventors: Kleber A. Sernik, Alaércio Salvador Martins Vieira, Adriano Porfirio Rios, Daniel Pallos Fridman
  • Patent number: 11124861
    Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: September 21, 2021
    Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERAÇÃO
    Inventor: Kleber A. Sernik
  • Patent number: 11091822
    Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: August 17, 2021
    Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERACÂO
    Inventor: Kleber A. Sernik
  • Patent number: 11060168
    Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: July 13, 2021
    Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERACÂO
    Inventor: Kleber A. Sernik
  • Patent number: 10563289
    Abstract: Refined niobium-based ferroalloys are provided by removing lead and other impurities therefrom by a process comprising charging niobium ore concentrate and/or niobium oxide or a mixture of niobium oxides to a metallothermic reaction chamber, admixing the ore concentrate and/or niobium oxide with a reducing agent, initiating a metallothermic reaction, under reduced pressure; and allowing the reaction product to solidify and cool; crushing the reaction product or crushing the niobium-based ferroalloy previously reduced in open air, and charging the crushed product to a melting crucible within a vacuum induction melting furnace, lowering the pressure within the furnace to below 1 mbar, and melting the crushed product while vaporizing the impurities contained therein.
    Type: Grant
    Filed: September 5, 2017
    Date of Patent: February 18, 2020
    Assignee: Companhia Brasileira de Metalurgia e Mineracão
    Inventors: Kleber A. Sernik, Clovis Antonio De Faria Sousa, Eduardo Augusto Ayroza Galvão Ribeiro
  • Patent number: 10041146
    Abstract: Processes for producing low-nitrogen metallic chromium or chromium-containing alloys, which prevent the nitrogen in the surrounding atmosphere from being carried into the melt and being absorbed by the metallic chromium or chromium-containing alloy during the metallothermic reaction, include vacuum-degassing a thermite mixture comprising metal compounds and metallic reducing powders contained within a vacuum vessel, igniting the thermite mixture to effect reduction of the metal compounds within the vessel under reduced pressure i.e., below 1 bar, and conducting the entire reduction reaction in said vessel under reduced pressure, including solidification and cooling, to produce a final product with a nitrogen content below 10 ppm. The final products obtained, in addition to low-nitrogen metallic chromium in combination with other elements, can be used as raw materials in the manufacture of superalloys, stainless steel and other specialty steels whose final content of nitrogen is below 10 ppm.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: August 7, 2018
    Assignee: Companhia Brasileira de Metalurgia e Mineraçäo
    Inventors: Kleber A. Sernik, Alaercio Salvador Martins Vieria, Adriano Porfirio Rios, Daniel Pallos Fridman
  • Patent number: 9771634
    Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: September 26, 2017
    Assignee: Companhia Brasileira de Metalurgia e Mineração
    Inventor: Kleber A. Sernik
  • Publication number: 20070232817
    Abstract: This invention describes a process for the production of biodiesel from the alcohol esterification of free fatty acids, resulting from the refining of vegetable oils, rejects of industrial and frying oils, and animal fats and organic sewage, using niobic acid as a solid acid catalyst.
    Type: Application
    Filed: April 4, 2006
    Publication date: October 4, 2007
    Applicant: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAO
    Inventors: Antonio Telhado Pereira, Kensley Alves de Oliveira, Robson de Souza Monteiro, Donato Alexandre G. Aranda, Rafael Thomaz P. Santos, Rafael Richard Joao
  • Publication number: 20060275204
    Abstract: The present invention is related to a process for the production of a powder of niobium monoxide (NbO) having a high purity, large specific surface area, controlled oxygen and nitrogen contents and a morphology adequate for use in the manufacture of capacitors, characterized by comprising two niobium pentoxide (Nb2O5) reduction steps, the first step comprising reducing, by hydrogen, the niobium pentoxide (Nb2O5) to niobium dioxide (NbO2), and the second step comprising reducing niobium dioxide (NbO2) to niobium monoxide (NbO), by using an oxygen getter material in a convenient atmosphere which permits the transfer of the oxygen atoms from the niobium oxide (NbO2) to the getter material, under adequate conditions of time and temperature to form the niobium monoxide (NbO). The particles of powder of niobium monoxide (NbO) produced using the instant process are small, have a large surface area and an appropriate morphology, and are adequate for the production of capacitors.
    Type: Application
    Filed: January 23, 2004
    Publication date: December 7, 2006
    Applicants: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAO, IP-INSTITUTO DE PESQUISAS TECHNOLOGICAS DO ESTADO DE SAO PAULO S/A
    Inventors: Solon Tagusagawa, Alberto Ono, Flavio Beneduce, Joao Ferreira
  • Publication number: 20060240970
    Abstract: The invention refers to glass compositions for the production of lead-free crystals, having a density greater than 2.4 g/cm3, a refractory index of at least 1.51 and high resistance to chemical attack, characterized by comprising, by weight: from about 50% to about 75% of SiO2; from about 0.1% to about 1% of As2O3; from about 5% to about 15% of K2O; from about 2% to about 6% of Na2O; from about 3% to about 12% of CaO; from about 0.1% to about 5% of BaO; from about 0.1% to about 10% of Nb2O5; and, up to 5% of other elements.
    Type: Application
    Filed: December 19, 2003
    Publication date: October 26, 2006
    Applicant: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAO
    Inventors: Antonio Pereira, Frederico Strauss, Debora da Silva
  • Patent number: 4717537
    Abstract: A process for forming a metallic alloy having improved material strength and resistance to wear and impact includes precarburizing master alloys to form fine metallic carbides dispersed in a metallic matrix. The metallic carbides are added as precarburized master alloys to a melt and are dissolved to provide a homogeneous distribution of stable carbide particles in the metallic matrix.
    Type: Grant
    Filed: August 7, 1986
    Date of Patent: January 5, 1988
    Assignee: Companhia Brasileira de Metalurgia e Mineracao
    Inventors: Eurico W. Betz, Cyro Takano