Patents Assigned to Companhia Brasileira de Metalurgia e Mineracão
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Patent number: 11230751Abstract: Processes for producing low-nitrogen metallic chromium or chromium-containing alloys, which prevent the nitrogen in the surrounding atmosphere from being carried into the melt and being absorbed by the metallic chromium or chromium-containing alloy during the metallothermic reaction, include vacuum-degassing a thermite mixture comprising metal compounds and metallic reducing powders contained within a vacuum vessel, igniting the thermite mixture to effect reduction of the metal compounds within the vessel under reduced pressure i.e., below 1 bar, and conducting the entire reduction reaction in said vessel under reduced pressure, including solidification and cooling, to produce a final product with a nitrogen content below 10 ppm. The final products obtained, in addition to low-nitrogen metallic chromium in combination with other elements, can be used as raw materials in the manufacture of superalloys, stainless steel and other specialty steels whose final content of nitrogen is below 10 ppm.Type: GrantFiled: September 5, 2018Date of Patent: January 25, 2022Assignee: Companhia Brasileira de Metalurgia e MineracãoInventors: Kleber A. Sernik, Alaércio Salvador Martins Vieira, Adriano Porfirio Rios, Daniel Pallos Fridman
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Patent number: 11124861Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.Type: GrantFiled: January 11, 2017Date of Patent: September 21, 2021Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERAÇÃOInventor: Kleber A. Sernik
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Patent number: 11091822Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.Type: GrantFiled: January 11, 2017Date of Patent: August 17, 2021Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERACÂOInventor: Kleber A. Sernik
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Patent number: 11060168Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.Type: GrantFiled: January 11, 2017Date of Patent: July 13, 2021Assignee: COMPANHIA BRASILEIRA DE METALURGIA E MINERACÂOInventor: Kleber A. Sernik
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Patent number: 10563289Abstract: Refined niobium-based ferroalloys are provided by removing lead and other impurities therefrom by a process comprising charging niobium ore concentrate and/or niobium oxide or a mixture of niobium oxides to a metallothermic reaction chamber, admixing the ore concentrate and/or niobium oxide with a reducing agent, initiating a metallothermic reaction, under reduced pressure; and allowing the reaction product to solidify and cool; crushing the reaction product or crushing the niobium-based ferroalloy previously reduced in open air, and charging the crushed product to a melting crucible within a vacuum induction melting furnace, lowering the pressure within the furnace to below 1 mbar, and melting the crushed product while vaporizing the impurities contained therein.Type: GrantFiled: September 5, 2017Date of Patent: February 18, 2020Assignee: Companhia Brasileira de Metalurgia e MineracãoInventors: Kleber A. Sernik, Clovis Antonio De Faria Sousa, Eduardo Augusto Ayroza Galvão Ribeiro
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Patent number: 10041146Abstract: Processes for producing low-nitrogen metallic chromium or chromium-containing alloys, which prevent the nitrogen in the surrounding atmosphere from being carried into the melt and being absorbed by the metallic chromium or chromium-containing alloy during the metallothermic reaction, include vacuum-degassing a thermite mixture comprising metal compounds and metallic reducing powders contained within a vacuum vessel, igniting the thermite mixture to effect reduction of the metal compounds within the vessel under reduced pressure i.e., below 1 bar, and conducting the entire reduction reaction in said vessel under reduced pressure, including solidification and cooling, to produce a final product with a nitrogen content below 10 ppm. The final products obtained, in addition to low-nitrogen metallic chromium in combination with other elements, can be used as raw materials in the manufacture of superalloys, stainless steel and other specialty steels whose final content of nitrogen is below 10 ppm.Type: GrantFiled: November 5, 2014Date of Patent: August 7, 2018Assignee: Companhia Brasileira de Metalurgia e MineraçäoInventors: Kleber A. Sernik, Alaercio Salvador Martins Vieria, Adriano Porfirio Rios, Daniel Pallos Fridman
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Patent number: 9771634Abstract: Processes for producing low nitrogen, essentially nitride-free chromium or chromium plus niobium-containing nickel-based alloys include charging elements or compounds which do not dissolve appreciable amounts of nitrogen in the molten state to a refractory crucible within a vacuum induction furnace, melting said elements or compounds therein under reduced pressure, and effecting heterogeneous carbon-based bubble nucleation in a controlled manner. The processes also include, upon cessation of bubble formation, adding low nitrogen chromium or a low nitrogen chromium-containing master alloy with a nitrogen content of below 10 ppm to the melt, melting and distributing said added chromium or chromium-containing master alloy throughout the melt, bringing the resulting combined melt to a temperature and surrounding pressure to permit tapping, and tapping the resulting melt, directly or indirectly, to a metallic mold and allowing the melt to solidify and cool under reduced pressure.Type: GrantFiled: November 5, 2014Date of Patent: September 26, 2017Assignee: Companhia Brasileira de Metalurgia e MineraçãoInventor: Kleber A. Sernik
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Publication number: 20070232817Abstract: This invention describes a process for the production of biodiesel from the alcohol esterification of free fatty acids, resulting from the refining of vegetable oils, rejects of industrial and frying oils, and animal fats and organic sewage, using niobic acid as a solid acid catalyst.Type: ApplicationFiled: April 4, 2006Publication date: October 4, 2007Applicant: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAOInventors: Antonio Telhado Pereira, Kensley Alves de Oliveira, Robson de Souza Monteiro, Donato Alexandre G. Aranda, Rafael Thomaz P. Santos, Rafael Richard Joao
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Publication number: 20060275204Abstract: The present invention is related to a process for the production of a powder of niobium monoxide (NbO) having a high purity, large specific surface area, controlled oxygen and nitrogen contents and a morphology adequate for use in the manufacture of capacitors, characterized by comprising two niobium pentoxide (Nb2O5) reduction steps, the first step comprising reducing, by hydrogen, the niobium pentoxide (Nb2O5) to niobium dioxide (NbO2), and the second step comprising reducing niobium dioxide (NbO2) to niobium monoxide (NbO), by using an oxygen getter material in a convenient atmosphere which permits the transfer of the oxygen atoms from the niobium oxide (NbO2) to the getter material, under adequate conditions of time and temperature to form the niobium monoxide (NbO). The particles of powder of niobium monoxide (NbO) produced using the instant process are small, have a large surface area and an appropriate morphology, and are adequate for the production of capacitors.Type: ApplicationFiled: January 23, 2004Publication date: December 7, 2006Applicants: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAO, IP-INSTITUTO DE PESQUISAS TECHNOLOGICAS DO ESTADO DE SAO PAULO S/AInventors: Solon Tagusagawa, Alberto Ono, Flavio Beneduce, Joao Ferreira
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Publication number: 20060240970Abstract: The invention refers to glass compositions for the production of lead-free crystals, having a density greater than 2.4 g/cm3, a refractory index of at least 1.51 and high resistance to chemical attack, characterized by comprising, by weight: from about 50% to about 75% of SiO2; from about 0.1% to about 1% of As2O3; from about 5% to about 15% of K2O; from about 2% to about 6% of Na2O; from about 3% to about 12% of CaO; from about 0.1% to about 5% of BaO; from about 0.1% to about 10% of Nb2O5; and, up to 5% of other elements.Type: ApplicationFiled: December 19, 2003Publication date: October 26, 2006Applicant: COMPANHIA BRASILEIRA DE METALURGIA E MINERACAOInventors: Antonio Pereira, Frederico Strauss, Debora da Silva
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Patent number: 4717537Abstract: A process for forming a metallic alloy having improved material strength and resistance to wear and impact includes precarburizing master alloys to form fine metallic carbides dispersed in a metallic matrix. The metallic carbides are added as precarburized master alloys to a melt and are dissolved to provide a homogeneous distribution of stable carbide particles in the metallic matrix.Type: GrantFiled: August 7, 1986Date of Patent: January 5, 1988Assignee: Companhia Brasileira de Metalurgia e MineracaoInventors: Eurico W. Betz, Cyro Takano