Abstract: Elongated composite deck sections or panels are formed by pultruding a plastics resin material with multiple layers or mats of glass fibers and longitudinally extending unidirectional fibers to form a base wall integrally connecting upwardly projecting and longitudinally extending tubular ribs. Each rib has opposite side surfaces converging towards the base wall, and longitudinally extending ears project laterally outwardly from the side surfaces. The top surface of each panel is coated with epoxy adhesive, and the top surface of the base wall is also coated with an aggregate of crushed stone. The deck panels are assembled in laterally adjacent overlapping relation to form a permanent composite deck form. A mat of fiber reinforced composite rods are spaced above the deck panels which are surrounded by border forms, and concrete is poured onto the deck panels which positively bond with the concrete.
Type:
Grant
Filed:
January 8, 2001
Date of Patent:
May 7, 2002
Assignee:
Composite Deck Solutions, LLC
Inventors:
John J. Doyle, Kurt S. Eyring, Ken R. Schibi
Abstract: Elongated composite deck sections or panels are formed by pultruding a plastics resin material with multiple layers or mats of glass fibers and longitudinally extending unidirectional fibers to form a base wall integrally connecting upwardly projecting and longitudinally extending tubular ribs. Each rib has opposite side surfaces converging towards the base wall, and longitudinally extending ears project laterally outwardly from the side surfaces. The top surface of each panel is coated with epoxy adhesive, and the top surface of the base wall is also coated with an aggregate of crushed stone. The deck panels are assembled in laterally adjacent overlapping relation to form a permanent composite deck form. A mat of fiber reinforced composite rods are spaced above the deck panels which are surrounded by border forms, and concrete is poured onto the deck panels which positively bond with the concrete.
Type:
Application
Filed:
January 8, 2001
Publication date:
November 8, 2001
Applicant:
Composite Deck Solutions, LLC
Inventors:
John J. Doyle, Kurt S. Eyring, Ken R. Schibi
Abstract: Elongated composite deck sections or panels are formed by pultruding a plastics resin material with multiple layers or mats of glass fibers and longitudinally extending unidirectional fibers to form a base wall integrally connecting upwardly projecting and longitudinally extending tubular ribs. Each rib has opposite side surfaces converging towards the base wall, and longitudinally extending ears project laterally outwardly from the side surfaces. The top surface of each panel is coated with epoxy adhesive, and the top surface of the base wall is also coated with an aggregate of crushed stone. The deck panels are assembled in laterally adjacent overlapping relation to form a permanent composite deck form. A mat of fiber reinforced composite rods are spaced above the deck panels which are surrounded by border forms, and concrete is poured onto the deck panels which positively bond with the concrete.
Type:
Grant
Filed:
April 29, 1999
Date of Patent:
January 9, 2001
Assignee:
Composite Deck Solutions, LLC
Inventors:
John J. Doyle, Kurt S. Eyring, Ken R. Schibi