Abstract: In one example, an apparatus includes a shoe having a sole with at least a portion of foam replaced with a composite polymeric foam, at least one probe disposed in the composite polymeric foam, a voltage detector coupled to the probe that detects voltage data generated by the composite polymeric foam, and a transformation module that converts voltage data generated by the composite polymeric foam in response to deformation events into GRF, acceleration, or pressure data. In another example, a method includes receiving voltage data produced by composite polymeric foam, the composite polymeric foam providing support and padding in the sole of a shoe, converting the voltage data to force data, comparing the force data to a profile, and transmitting, when the force data fails to fall within a threshold of the profile, a feedback signal to a physical feedback device, the feedback signal indicating a difference with the profile.

Abstract: An impact apparatus and a computing system provide real-time feedback about a particular activity performed using the impact apparatus. In one general aspect, a method includes providing a user interface that displays a plurality of impact zones, the plurality of impact zones corresponding to a plurality of impact zones on an impact apparatus configured to generate voltage in response to an impact. Implementations can include determining a hit impact location and a velocity of an object for an impact event and updating the user interface with the hit location and velocity. Implementations can include determining a response time for an impact event. Implementations can include determining a location and magnitude of an impact event. Some implementations may include determining whether a location is a target location. Implementations can score an impact according to its magnitude, location, and/or response time.

Abstract: In one general aspect, a composite foam comprises a non-layered mixture of a polymeric foam with a plurality of voids; and a plurality of conductive fillers disposed in the polymeric foam. The conductive fillers are disposed in an even manner from outer surface to outer surface. In some implementations, the conductive fillers are up to 25% by weight of the composite foam. In some implementations, the composite foam may be used as padding. In some implementations, the composite foam may be used as a strain gauge. In some implementations, the foam may be in contact with a voltage detector.

Abstract: In one example, an apparatus. includes a shoe having a sole with at least a portion of foam replaced with a composite polymeric foam, at least one probe disposed in the composite polymeric foam, a voltage detector coupled to the probe that detects voltage data generated by the composite polymeric foam, and a transformation module that converts voltage data generated by the composite polymeric foam in response to deformation events into GRF, acceleration, or pressure data. In another example, a method includes receiving voltage data produced by composite polymeric foam, the composite polymeric foam providing support and padding in the sole of a shoe, converting the voltage data to force data, comparing the force data to a profile, and transmitting, when the force data fails to fall within a threshold of the profile, a feedback signal to a physical feedback device, the feedback signal indicating a difference with the profile.

Abstract: In one general aspect, a composite foam comprises a non-layered mixture of a polymeric foam with a plurality of voids; and a plurality of conductive fillers disposed in the polymeric foam. The conductive fillers are disposed in an even manner from outer surface to outer surface. In some implementations, the conductive fillers are up to 25% by weight of the composite foam. In some implementations, the composite foam may be used as padding. In some implementations, the composite foam may be used as a strain gauge.

Abstract: Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a plurality of base boards. The base boards may include a first resin material and a first fiber material. A plurality of support blocks may be coupled to the base boards. The support blocks may include a second resin material and an impact modifier. A plurality of intermediate boards may be coupled to the support blocks. The intermediate boards may include a third resin material and a second fiber material. One or more top end boards may be coupled to the intermediate boards. The one or more top end boards may include a fourth resin material and a third fiber material. One or more top boards may be disposed adjacent to at least one of the one or more top end boards. The one or more top boards may include a fifth resin material.

Abstract: A reinforcing article includes a porous substrate layer separating a plurality of parallel first continuous fiber elements spaced apart from each other and extending along a first direction from a plurality of parallel second continuous fiber elements spaced apart from each other and extending along a different direction. Each first and second continuous fiber elements include a plurality of parallel and co-extending continuous fibers embedded in a thermoplastic resin.

Abstract: A pallet may include a base layer, an intermediate layer, two or more support blocks, and a top layer. The support blocks may be removably attached to the base layer and the intermediate layer such that the support blocks are positioned between the base layer and the intermediate layer. The base layer may include two or more base members, the intermediate layer may include two or more intermediate members and the top layer may include two top outside members, which all may be described as structural members. The structural members may include two or more ribs, may include fiber dispersed in a thermoplastic material, and may include a continuous fiber bundle within each rib.

Abstract: In one example, an apparatus includes a shoe having a sole with at least a portion of foam replaced with a composite polymeric foam, at least one probe disposed in the composite polymeric foam, a voltage detector coupled to the probe that detects voltage data generated by the composite polymeric foam, and a transformation module that converts voltage data generated by the composite polymeric foam in response to deformation events into GRF, acceleration, or pressure data. In another example, a method includes receiving voltage data produced by composite polymeric foam, the composite polymeric foam providing support and padding in the sole of a shoe, converting the voltage data to force data, comparing the force data to a profile, and transmitting, when the force data fails to fall within a threshold of the profile, a feedback signal to a physical feedback device, the feedback signal indicating a difference with the profile.

Abstract: In one general aspect, an apparatus includes at least two conductive elements disposed in a polymeric foam and at least two voltage detectors. Each voltage detector is coupled to a respective conductive element and configured to detect a charge generated by an impact to the polymeric foam within a sensing radius of the respective conductive element. In another general aspect, an apparatus includes a deformation sensor and a voltage detector. The deformation sensor includes a conductive element disposed in a polymeric foam, a portion of the conductive element extending beyond an outer wall of the polymeric foam. The voltage detector is coupled to the portion of the conductive element and detects a charge generated by the deformation sensor responsive to an impact to the polymeric foam.

Abstract: In one general aspect, an apparatus comprises a material including a non-layered mixture of an elastomeric polymer with a plurality of voids; and a plurality of conductive fillers disposed in the elastomeric polymer. The apparatus may produce an electrical response to deformation and, thus, function as a strain gauge. The conductive fillers may include conductive nanoparticles and/or conductive stabilizers. In another general aspect, a method of measuring compression strain includes detecting, along a first axis, an electrical response generated in response to an impact to a uniform composite material that includes conductive fillers and voids disposed throughout an elastomeric polymer, and determining a deformation of the impact based on the electrical response. The impact may be along a second axis different from the first axis.

Abstract: A reinforcing article (10, 100, 200) includes a porous substrate layer (105, 205) and a plurality of parallel first continuous fiber elements (12, 114, 212) spaced apart from each other and extending along a first direction and fixed to the porous substrate (105, 205). Each first continuous fiber element (12, 114, 212) includes a plurality of parallel and co-extending continuous fibers (22, 122, 222) embedded in a thermoplastic resin (24, 124, 224).

Abstract: A composite structural article includes a polymeric body having a first major surface and an opposing second major surface. The composite structure includes a continuous fiber element extending along and embedded within the lateral length of a rib element and/or an open mesh woven element embedded within and coplanar a textured surface of the first major surface or the opposing second major surface.

Abstract: The present invention generally encompasses a starter block for use in the starter course of a roofing project to facilitate the subsequent positioning of shingles upon a hip roof without causing said shingles to substantially bend. The starter block has a tapered thickness, that is, the height of the front surface is greater than the height of the back surface. In one embodiment, the height of the front surface is about twice the height of the back surface. Otherwise, the starter block is generally rectangular. In one embodiment, the starter block is formed from a composite material, such as a combination of at least a polymer component (e.g. polyethylene) and a filler component (e.g., glass, stone, limestone), and includes at least one nib extending from each of its side surfaces and at least one nailing zone on its top surface.

Abstract: A method of making a roofing product such as a shingle is provided. One such method includes creating a mixture having at least a polymer and a filler, forming a sheet from the mixture, cooling the sheet, embossing the sheet, forming multiple roofing products from the sheet and bundling at least some of the roofing products together. This method is performed using an automated procedure. Another method of the present invention involves creating a composite roofing product using mold cavities, using a robot to transfer some of the roofing products from some of the mold cavities to a conveying system, and stacking together at least two of the roofing products that have different colors of different surface configurations.

Abstract: A molding apparatus is configured with a distribution channel configured to deliver a blended feed composition directly into an article molding region such that a molded article is formed with gating on the bottom surface of the article. The article molding regions are formed into front sides of opposed “A” and “B” surface mold tools that, when moved into a mating relationship with one another, form closed molding cavities within which molded articles are generated from molding material feed. The article molding regions each generally have a body bounded by a perimeter that establishes an outer edge for an article molded in the one of the closed molding cavities. Additionally, the body of each article molding region of the “A” surface mold tool is adapted for molding a bottom surface for the composite article, and the body of the article molding region of the “B” surface mold tool is adapted for molding a top surface for the composite article.

Abstract: A roofing member provides improved thermal expansion relief characteristics when mounted adjacent to other roofing members in laterally extending courses on a roof surface. According to one arrangement, the roofing member has a main body with top and bottom surfaces, and side regions, as well as one or more spacer tabs extending outwardly from one or more of the side regions. Each spacer tab extends outwardly from a location on one of the side regions that is adjacent to one of a set of depressions formed into the bottom surface of the main body. In this way, when thermal expansion of adjacently mounted roofing members occurs causing a compressive force to be applied against particular spacer tabs, the spacer tabs fail in a way that at least partially displaces the respective tabs into the adjacently positioned depressions, thereby reducing the stress loads that adjacent shingles apply to one another.

Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.

Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.

Abstract: Useful composites and methods of using such composites are provided. The composites include an outer layer containing a first polymeric material, an intermediate layer circumscribed by the outer layer and containing a second polymeric material, and an inner layer circumscribed by the intermediate layer and containing a third polymeric material. The inner layer, in combination with the intermediate layer, is structured and effective to reinforce the composite relative to a substantially identical composite without the inner layer. The present composites can be produced using co-extrusion processing.