Abstract: The within invention is directed at a composite material comprising a product of a combination of materials. The combination of materials comprises an organic filler comprised of cellulosic material, a thermoplastic polymer having a melt temperature of less than the char temperature of the organic filler and a coupling agent comprised of at least one fatty acid having at least 16 carbon atoms and at least one rosin acid having at least 16 carbon atoms. The within invention is further directed at a process for producing the composite material comprising the step of combining the organic filler, the thermoplastic polymer and the coupling agent at a temperature of greater than or equal to the melt temperature of the thermoplastic polymer and less than the char temperature of the organic filler.

Abstract: A method is disclosed for repairing a worn helicopter rotor blade made of composite materials by adhesively securing a supplemental leading edge abrasion wear strip made of nickel to the leading edge of the rotor blade. The periphery of the bonding surface of the leading edge of the rotor blade is masked. The bonding surfaces of the supplemental leading edge strip and the rotor blade are cleaned with a medium-grit scrubbing pad, grit-blasted with aluminum oxide and then rinsed with DI water. A strip of a structural adhesive film is hot bonded to the bonding surface of the supplemental leading edge strip using vacuum and a high temperature oven cure. The side of the structural adhesive film bonding surface which will be secured directly to the rotor blade bonding surface is first abraded and then wiped with a solvent. An epoxy adhesive mix is applied to the bonding surfaces of the rotor blade and the structural adhesive film of the supplemental leading edge strip.

Abstract: The invention is directed at a composite material comprising a product of a combination of materials. The combination of materials comprises an inorganic filler comprised of ceramic cenospheres, a thermoplastic polymer and a coupling agent comprised of at least one fatty acid having at least 16 carbon atoms and at least one rosin acid having at least 16 carbon atoms. The combination may further comprise an organic filler comprised of cellulosic material and wherein the thermoplastic polymer has a melt temperature of less than the char temperature of the organic filler. The invention is further directed at a process for producing the composite material comprising the step of combining the components at a temperature of greater than or equal to the melt temperature of the thermoplastic polymer. Where the components include the organic filler, the process temperature is less than the char temperature of the organic filler.

Abstract: A wheelchair includes a chassis having a pair of side frame assemblies that are rigidly connected to each other by a seat pan. Mounted on each side frame assembly is an interchangeable axle receiving platform for orienting drive wheels at a desired camber angle. One end of a seat member is pivotally attached to a foot member for adjustment of the seating angle. By moving an opposite end of the seat member along a curved portion of a bottom member of each side frame assembly, the seat angle is changed. A one piece caster assembly is disposed forward of the drivewheels on the chassis. Through the one-piece caster assembly, each caster can be simultaneously adjusted to a particular location along the frame.

Abstract: A wheelchair frame assembly is provided with a foot rest mounting assembly and a caster mounting assembly that are mounted on side frame assemblies. The foot rest mounting assembly includes two foot plate mounting bars connected to respective side frame assemblies for mounting a foot plate. The foot plate mounting bars are positioned such that they angle inwardly towards one another to provide support for the lower portions of the legs and to allow easier movement into tight spaces. A foot plate is mounted to the end of each foot plate mounting bar in a manner that compensates for the obliquely downwardly extending and inwardly tapered nature of the foot plate mounting bar. The caster mounting assembly includes a fork that is provided with a plurality of holes for mounting casters of progressively greater diameter and for providing greater trail for progressively greater diameter casters.

Abstract: A wheelchair includes a chassis having a pair of side frame assemblies that are rigidly connected to each other by a seat pan. Mounted on each side frame assembly is an interchangeable axle receiving platform for orienting drive wheels at a desired camber angle. One end of a seat member is pivotally attached to a foot member for adjustment of the seating angle. By moving an opposite end of the seat member along a curved portion of a bottom member of each side frame assembly, the seat angle is changed. A one piece caster assembly is disposed forward of the drivewheels on the chassis. Through the one-piece caster assembly, each caster can be simultaneously adjusted to a particular location along the frame.

Abstract: A multipurpose patient support surface is provided with support surface segments connected to one another in series. The segments are formed of a sandwich laminate including a top and a bottom load bearing skin layer separated by a core material. The segments are connected to one another at transverse edges by a hinge area and are locked in position relative to one another to form substantially planar support surface.

Abstract: A generally hollow or foam filled, light-weight wheelchair chassis is constructed from composite materials preferably by compression molding using sheet molding compound for volume production, or by resin transfer molding for the production of smaller numbers of units. Each chassis side may be formed in one or two side portions Two-portion side construction is preferred for compression, and the portions may be molded as a left segment and a right segment that are joined vertically, or as an upper segment and a lower segment that are joined horizontally. Joining may be by conventional pin and socket devices, lap joints, or tongue and groove joints. Manufacture by resin transfer molding is preferred when each chassis side is to be made in one-piece. Metallic elements may be placed into the molds prior to curing, or bonded to the chassis following curing. Reinforcing ribs may also be integrally formed with the sides, or separately formed and attached by suitable bonding or attachment techniques.

Abstract: This invention is a method and apparatus for wetting fiber reinforcements with plastic or resin matrix materials. The fibers are impregnated with matrix material, associated into a tow, passed through a pultrusion die and degassed by applying a reduced pressure. The apparatus includes a pultrusion die having an elongated body having a longitudinally extending channel through which the tow is pulled, entrance and exit ports, a first, enlarged diameter cavity portion, at least one matrix material injection port for injecting matrix material under pressure into the first cavity and into the tow, and a second enlarged cavity portion having a low pressure application port for applying a pressure substantially below that of the first cavity. The apparatus may alternatively have only one enlarged cavity portion, with both injection and vacuum application ports, or alternatively, may be used with conventional wet bath equipment, where an enlarged cavity portion is used for vacuum application.

Abstract: A corrugated composite panel has improved strength and load carrying abilities. Two layers of transverse unidirectional filaments sandwich a layer of unidirectional filaments which are parallel with the corrugations. The layers are impregnated with resin. Also, one or more layers of chopped randomly oriented filaments are included.

Abstract: A composite member is formed having improved strength and load carrying abilities by drawing a web of backing material toward a pair of primary rollers. A layer of transverse unidirectional filaments is laid down onto the backing web and a web of unidirectional filaments is drawn through the primary rollers simultaneously with the transverse layer and web of backing material. A resin is applied to the web of materials exiting the primary rollers and a second transverse layer of unidirectional filaments is laid onto the top of these materials to form a composite web. The composite web of materials is drawn to an oven where it is shaped and cured to produce the finished composite member. The finished member has a center ply of unidirectional filaments which is encapsulated by upper and lower transverse layers of unidirectional filaments. The transverse layers retain the shape of the unidirectional filaments, adding to the strength of the finished member.

Abstract: A method of constructing a fiberglass structure features that enable a gelcoat protective layer to be applied to an article formed in an automatic process. In the process, a web of fiberglass is drawn through a bath of structural resin to impregnate the fiberglass with the structural resin. A web of organic, porous veil material is drawn through a bath of gelcoat resin simultaneously with the structural resin impregnated web of fiberglass. The two webs are squeezed together, and the resin metered to provide a composite web having a layer of resin and a layer of gelcoat. A mold draws the composite web off of the rollers. Once a section has been drawn onto the mold, the web is sheared. Then the mold is moved into an oven for heating and curing the article.

Abstract: A fiberglass footbridge comprising a floor, handrails, and a web between the floor and the handrails, all of fiberglass. A continuous layer of fiberglass filaments that extend parallel with the bridge are formed in the handrails and the corners of the floor. U-shaped supporting members are attached around the web and the floor, and are spaced between the ends of the bridge. A subfloor or torque box is formed between the supporting members below the floor.

Abstract: A fiberglass ladder comprising a pair of rails and a plurality of rungs interposed at selected intervals. Each rung and each rail has a continuous layer of fiberglass filaments extending parallel to its respective length. At the intersection of the rails with the rungs, the filaments bend with a portion of the filaments in the rung extendingin one direction along the rail, and a portion of the filaments in the rung extending in the other direction along the rail. The ladder is cast in a mold in a solid integral piece. Woven fiberglass is placed in the channels of the mold over a coating of resin. The fiberglass filaments are placed over the fabric in the bottoms of the channels. The channels are then filled wth a rigid plastic foam and the ladder is allowed to cure.