Abstract: An integral bicycle frame includes a single-piece molded front frame unit with first and second joined regions, and a single-piece molded rear frame unit with upper and lower anchored regions which are respectively coupled with the first and second joined regions through upper and lower coupling joints. Each of the upper and lower coupling joints has a tubular socket blank and a plug blank which respectively have inner and outer tubular surfaces matingly fitted to each other. The inner and outer tubular surfaces of one of the coupling joints are configured to respectively diverge and converge toward each other so as to facilitate inter-engagement therebetween.

Abstract: This invention relates to collet-type splices and collet-type dead ends and methods for splicing together two electricity transmission cables or terminating one electricity transmission cable, the cables comprising a composite core surrounded by a conductor. The collet-type fittings use a collet inside a collet housing to hold the composite cores without penetrating or otherwise weakening the core itself. The composite cores can be stripped of the aluminum conductor to provide a bond between the collet and the composite core. The collet seats within the collet housing thereby holding the composite core with frictional forces. The design of the collet enables the composite core to stretch longitudinally through the collet to strengthen the frictional hold.

Abstract: This invention relates to collet-type fittings (201) for use in collet-type splices and collet-type dead ends and methods for splicing together two aluminum conductor composite core reinforced cables (ACCC) or terminating one ACCC cable. The collet-type fittings (201) comprise a collet (202) coincident with a collet housing (204) to hold the composite cores. The composite cores can be stripped of the aluminum conductor to provide a bond between the collet (202) and the composite core. After inserting the composite core into the collet (202), a compression element (206) compresses the collet (202). The collet (202) holds the composite core with frictional forces and the collet (202) further compresses and strengthens the hold on the composite core if the composite core pulls the collet (202) further into the collet housing (204).

Abstract: This invention relates to an aluminum conductor composite core reinforced cable (ACCC) and method of manufacture. An ACCC cable has a composite core surrounded by at least one layer of aluminum conductor. The composite core comprises a plurality of fibers from at least one fiber type in one or more matrix materials. The composite core can have a maximum operating temperature capability above 100° C. or within the range of about ?45° C. to about 230° C., at least 50% fiber to resin volume fraction, a tensile strength in the range of about 160 Ksi to about 370 Ksi, a modulus of elasticity in the range of about 7 Msi to about 37 Msi and a coefficient of thermal expansion in the range of about ?0.7×10?6 m/m/° C. to about 6×10?6 m/m° C. According to the invention, a B-stage forming process may be used to form the composite core at improved speeds over pultrusion processes wherein the speeds ranges from about 9 ft/min to about 60 ft/min.

Abstract: The method of making a reinforced composite structure utilizing an initially amorphous foam core element containing a high volume of macro and micro spheres mixed in a thermosetting resin with said core element being contained between resin-impregnated, fibrous reinforcing layers such that the resin of the core element remains in the core element when the composite is molded under heat and pressure.

Abstract: A method of forming a layered composite material of the type formed under heat and low pressure and to one outer surface of which a protective thermosetting polymer is bonded.

Abstract: An apparatus for forming continuous lengths of composite material comprised of a core of resilient and open-cell foam material impregnated with an uncured thermosetting resin and which core element is overlaid with at least one outer layer of a reinforcing material.

Abstract: A composite structure comprising a layer of initially resilient foam material having open and connected cells one portion of which is impregnated with a first polymerizable resin system and another portion of which is impregnated with a second polymerizable resin system and which resin systems are concurrently polymerized while maintaining the resilient foam layer under compression whereby each polymerized resin is disposed as a continuous and rigid resin phase throughout respectively adjacent portions of said foam material.