Abstract: A gear system wherein a harmonic drive or strain wave gearing set is efficiently and effectively coupled to a worm drive, where the harmonic drive or strain wave gearing serves as the input and the worm drive serves as the output. By using the harmonic drive or strain wave gearing set as the primary, a very large reduction ratio is achieved in a right angle package with high torsional stiffness. Further, at high worm ratios, the system can be non-back driving. At low ratios, worm gearing can be highly efficient. This, combined with the harmonic drive or strain wave gearing set being used as the primary, provides a high ratio, highly efficient gear system.

Abstract: A speed reducer having a split worm gear with a fixed segment and a floating segment capable of axial movement. The position of the floating segment is maintained in part through a spring assembly and an adjuster. The adjuster, which extends outside the gear head housing, allows for adjustment to the spring force without requiring the gear head to be disassembled or the housing to be opened. A load cell rack is used to initially set and measure the spring force with accuracy. An indicator plaque and tabulations of spring force calculations can be used to make field adjustment to the spring force.

Abstract: Worm gearing having improved wear and strength properties comprises a Cu, 8.0-13.0 w/o Sn, 3.5-5.0 w/o Ni alloy aged in the as-cast condition to strengthen the dendritic microstructural constituent (e.g., alpha phase) while retaining the as-cast, relatively hard interdendritic constituents. The overall Ni concentration of the alloy does not exceed about 5 w/o and the Ni concentration across individual as-cast dendrites is decreased at the dendrite edges (grain boundaries) to hinder formation of a discontinuous, embrittling grain boundary product that is deleterious to these properties.

Abstract: Worm gearing having improved wear and strength properties comprises a Cu, 8.0-13.0 w/o Sn, 3.5-5.0 w/o Ni alloy aged in the as-cast condition to strengthen the dendritic microstructural constituent (e.g., alpha phase) while retaining the as-cast, relatively hard interdendritic constituents. The overall Ni concentration of the alloy does not exceed about 5 w/o and the Ni concentration across individual as-cast dendrites is decreased at the dendrite edges (grain boundaries) to hinder formation of a discontinuous, embrittling grain boundary product that is deleterious to these properties.