Abstract: A die clearance monitoring system includes a light source, a light detector, and a controller. The light source is disposed along a front side of a die set of a crimping device and emits light towards the die set. The die set includes a first crimp die and a second crimp die that engage and crimp an object along a crimp stroke. The light detector is disposed along a rear side of the die set. The light detector receives the emitted light from the light source that traverses across the die set through a gap defined between the first and second crimp dies and generates light absorption data based on the emitted light that is received. The controller is communicatively connected to the light detector. The controller processes the light absorption data to determine a relative spacing between the first crimp die and the second crimp die.

Abstract: A cable detection apparatus includes a cable support and a vision system. The vision system has a camera device rotatable about an axis parallel to an axial direction of a cable to be detected, so as to capture an image of the cable, and an optical element rotated synchronously with the camera device. The optical element transmits the image of the cable to the camera device by changing an optical path of the image.

Abstract: A positioning device that has a support table, two pairs of sliding blocks slidably mounted in the support table, a positioning plate extending vertically at the top of each sliding block, a base on which the support table is supported, a cylinder in the base, a ball in the cylinder, a piston rod slidably mounted in the cylinder and pushing the ball to move upward in a vertical direction, so that the ball drives the two pairs of sliding blocks to move away from each other in the first horizontal direction and the second horizontal direction, respectively, until the positioning plates of the two pairs of sliding blocks abut against four inner walls of the opening of the circuit board, respectively, to allow the electronic device to be received in a positioning slot defined by the positioning plates, and a release mechanism that drives the piston rod to move downward in the vertical direction to allow the two pairs of sliding blocks to be moved toward each other in the first horizontal direction and the second

Abstract: A flexible flat cable testing system includes a first connector including a row of first contacts electrically contacting first ends of a row of wires of a flexible flat cable, a second connector including a row of second contacts electrically contacting second ends of the row of wires, a short circuit test unit including output ports electrically connected to the row of first contacts and input ports electrically connected to the row of second contacts, a potential reader reading a potential level of each of the input ports, and a judgment unit determining whether or not a quality of the flexible flat cable is qualified according to the potential level of each of the input ports. The judgment unit determines that the quality of the flexible flat cable is qualified if the potential level of each of the input ports is equal to a high level output by each of the output ports.

Abstract: A terminal extraction tool includes a handle and an extraction arm extending from the handle. The handle has a bottom extending between a handle front and a handle rear having a handle axis centered between the handle front and the handle rear. The extraction arm has a base at the bottom of the handle and a finger extending from the base. The finger has an elbow between an upper finger member and a lower finger member. The lower finger member is angled non-parallel to the upper finger member. The lower finger member extends from the elbow to a tip configured to engage a latching beam to release the latching beam and allow removal of the terminal from a housing. The handle and the extraction arm are rotated about the elbow to rotate the lower finger member and the tip to engage the latching beam.

Abstract: A laser soldering system is disclosed. The laser soldering system has a moving system, a gripper mounted on the moving system, a presser mounted on the moving system and having a transparent member, and a laser. The gripper grips an object and places the object at a target location on a product to be soldered. The transparent member presses the object against the product. The laser emits a laser beam through the transparent member to solder the object to the target location while the object is pressed against the product.

Abstract: A flexible strip assembly system includes a first conveyor conveying a first layer of material, a pick-up device picking up a conductor and placing the conductor at a predefined position on an upper surface of the first layer of material, a second conveyor conveying a second layer of material, and a first pair of guiding rollers. The conductor is conveyed under driving of the first layer of material. The first pair of guiding rollers press and stick the second layer of material to the first layer of material and the conductor on the upper surface of the first layer of material to form a flexible strip with the conductor clamped between the first layer of material and the second layer of material. At least one of the upper surface of the first layer of material and a lower surface of the second layer of material has an adhesive layer.

Abstract: A connector, comprises: a cage having a chamber having a top wall; a radiator mounted on the top wall of the chamber; an elastic clip fixing the radiator on the top wall of the chamber and having a first side and a second side opposite to the first side in a lateral direction of the chamber; a first latch on the cage and having a slot; a second latch on the cage and having a slot; a first hook on the first side of the elastic clip engaged into the slot of the first latch from an outer side of the first latch; and a second hook on the second side of the elastic clip engaged into the slot of the second latch from an inner side of the second latch far away from the first latch and facing the first latch.

Abstract: A terminal insertion quality monitoring system includes an acceleration sensor disposed on a gripper of a terminal insertion equipment and configured to detect a dynamic acceleration of the gripper while using the gripper to insert a terminal into a housing, a control parameter acquisition device configured to acquire a plurality of control parameters of the terminal insertion equipment while inserting the terminal into the housing, and an artificial intelligence system adapted to classify the detected dynamic acceleration and the acquired control parameters into a plurality of different insertion modes by analyzing and calculating the detected dynamic acceleration and the acquired control parameters. The different insertion modes have a plurality of different grades of terminal insertion quality.

Abstract: An elastic sealing ring expanding apparatus includes a base on which a plurality of posts are disposed, an assembly platform supported on the base by the posts, a plurality of rods movably mounted on the assembly platform, and a driving device mounted on the base. The driving device is configured to drive the rods to move from a center of a rectangle toward a plurality of corners of the rectangle along a plurality of straight paths, expanding an elastic sealing ring sleeved on the rods into a rectangular ring with a predetermined length-width ratio.

Abstract: An image acquisition system includes a feeding unit supplying a product, a product pickup platform onto which the product is supplied by the feeding unit, and a camera capturing an image of the product on the product pickup platform. The camera identifies a position and an angle of the product based on the image. The image acquisition system includes a robot gripping the product from the product pickup platform based on the position and the angle identified by the camera and an image acquisition platform onto which the product is placed by the robot. An imaging microscope of the image acquisition system captures an image of a surface of the product facing upwards on the image acquisition platform and a computer stores the image of the surface of the product captured by the imaging microscope.

Abstract: A method of removing a foil shield from a cable. The method includes: positioning the cable proximate a heating source; heating the foil shield in a designated area to weaken the foil shield; and removing an outer insulation of the cable and the foil shield after the foil shield has been heated.

Abstract: A sensor assembly that includes a sealed housing. A printed circuit board assembly including a first section that includes processing circuitry is disposed within the sealed housing and a second section that includes detection circuitry extends from the sealed housing. The sensor assembly also includes a conductive target movably coupled to the second section of the printed circuit board to vary net voltage of the detection circuitry as the conductive target moves along the second section to provide an output signal. The processing circuitry detects the output signal and converts the output signal into a linear representation of position of the conductive target in relation to the second section.

Abstract: An electrical connection assembly includes a cable having a conductor, a metallic textile in electrical contact with the conductor, and a crimp element creating a pressure between the conductor and the metallic textile.

Abstract: An assembly system that includes a robot adapted to grip an electronic device to be mounted on a circuit board, a first vision system that identifies a position and a posture of the electronic device gripped by the robot, a fixing device that fixe a plurality of circuit boards thereon, and a second vision system that identifies a position and a posture of the circuit board fixed on the fixing device. The robot mounts the gripped electronic device on a circuit board under the visual guidance of the first vision system and the second vision system. The view field of the second vision system is not capable of completely covering a surface region of all circuit boards fixed on the fixing device. The assembly system further includes a moving mechanism that moves the second vision system in a first horizontal direction and a second horizontal direction perpendicular to the first horizontal direction, so that the second vision system completes identification of all circuit boards on the fixing device step by step.

Abstract: A charging inlet includes a power terminal, a holder member, and a thermal sensor. The power terminal is configured to releasably engage a mating contact of an external power source. The holder member is proximate to the power terminal, and has an electrically insulative material. The holder member defines at least a portion of a pocket that is fully enclosed. The thermal sensor is disposed within the pocket for monitoring a temperature of the power terminal.

Abstract: A terminal for a charging inlet assembly includes a head, a mating shaft, and a replaceable pin removably coupled to the head. The head is secured in a terminal channel of a housing of the charging inlet assembly having a terminating end configured to be terminated to a power cable. The mating shaft has threads. The replaceable pin has an outer surface defining a separable mating interface for mating engagement with a charging conductor of a charging connector. The replaceable pin has a drive base at the rear including drive teeth configured to be engaged by a socket tool to rotate the replaceable pin relative to the head for installing or removing the replaceable pin. The mating shaft is threadably coupled to at least one of the head or the replaceable pin in a corresponding threaded bore of the head or the replaceable pin.

Abstract: A tamper sensor that includes a substrate and a conductive layer placed on the substrate. The tamper sensor also includes an insulation layer that is stacked on the conductive layer to form a layered tamper circuit. In addition, the substrate of the tamper sensor is the only substrate of the tamper sensor.

Abstract: A communication system includes a circuit board having circuit board signal and ground contacts on the upper surface. The communication system includes a cable assembly having a housing holding a cable module with cables. A ground shield and signal contacts are electrically connected to the cables. The ground shield includes ground beams with ground mating interfaces coupled to corresponding circuit board ground contacts. Each signal contact has a terminating pad terminated to the cable conductor and a signal beam with a signal mating interface coupled to the circuit board signal contact. The housing includes contact channels receiving the signal and ground beams with the mating interfaces exposed for interfacing with the circuit board.

Abstract: A connector assembly having an outer ground contact and a one piece over-molded housing and a method of assembly. The outer ground contact has an outer contact socket portion and an outer contact termination portion. The outer contact termination portion has openings which extend through a wall of the outer contact termination portion. The one piece over-molded housing has a nose cone portion, an inner dielectric portion and transition portions which extend between the nose cone portion and the inner dielectric portion. The nose cone portion is positioned outside of the outer contact termination portion. The inner dielectric portion positioned inside of the outer contact termination portion. The transition portions extend from the nose cone portion, through the openings, to the inner dielectric portion. The positioning of the transition portions in the openings securely mounts the outer grounding contact to the housing.