Patents Assigned to Consolidated Nuclear Security, LLC
  • Patent number: 12234854
    Abstract: A foreign material exclusion plug is disclosed. The foreign material plug includes a cylindrical body, a slot, and a breakaway tab. The cylindrical body includes an externally-threaded cylindrical structure. The slot is formed in the cylindrical body extending into the cylindrical body from a top surface of the cylindrical body. The breakaway tab is connected to the cylindrical body and extends outwards from the top surface.
    Type: Grant
    Filed: June 7, 2023
    Date of Patent: February 25, 2025
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Robert N. Cole, Kevin P. Shay, Austin L. Renfro
  • Patent number: 12214431
    Abstract: A jig for adapting a cutting machine to cut a work piece along a radius. The jig includes a base for mounting the jig to the cutting machine. A bridge is pivotally mounted to the base. The bridge is further configured to receive the work piece. A slide is disposed beneath the bridge, where the slide is configured to selectively engage the bridge at a desired position along a length of the bridge. The slide mounts to the table at a variable position along a length of the table, and the slide is further configured to move the bridge relative to the base in a generally arcuate manner.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: February 4, 2025
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Justin T. Bolton
  • Patent number: 12129551
    Abstract: Methods for electropolishing and coating aluminum on a surface of an air and/or moisture sensitive substrate, including: in a vessel, submerging the substrate in a first molten salt bath and applying an anodizing current to the substrate at a first temperature to electropolish the surface of the substrate; wherein the first molten salt bath includes one of a first organic salt bath and first inorganic salt bath; wherein, when used, the first organic salt bath includes one of (a) aluminum halide and ionic liquid, (b) a combination of an aluminum halide and halogenatedmethylphenylsulfone (C6(H5-y, Xy)SO2CX3, where y is a number from 0-5), (c) a combination of an aluminum halide, an ionic liquid, and halogenatedmethylphenylsulfone (C6(H5-y, Xy)SO2CX3), and (d) AlF3-organofluoride-hydrofluoric acid adduct; wherein, when used, the first inorganic salt bath includes aluminum halide and alkali metal halide; and wherein the anodizing current is 10-30 mA/cm2.
    Type: Grant
    Filed: August 25, 2022
    Date of Patent: October 29, 2024
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: John W. Freiderich, Tasha L Boyd
  • Patent number: 12129176
    Abstract: Systems and methods for converting metal oxide to metal using metal carbide as an intermediate, include: reacting the metal oxide with carbon to produce the metal carbide, wherein the metal carbide is in a form of powder or pellets; and subjecting the metal carbide produced from the metal oxide and the carbon to electrolysis in an electrorefiner to produce and purify the metal.
    Type: Grant
    Filed: June 10, 2021
    Date of Patent: October 29, 2024
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Justin Matthew Holland
  • Patent number: 11834746
    Abstract: Systems and methods for electroless plating a first metal onto a second metal in a molten salt bath including: a bath vessel holding a dry salt mixture including a dry salt medium and a dry salt medium of the first metal, and without the reductant therein, the dry salt mixture configured to be heated to form a molten salt bath; and the second metal is configured to be disposed in the molten salt bath and receive a pure coating of the first metal thereon by electroless plating in the molten salt bath, wherein the second metal is more electronegative than the first metal.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: December 5, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Melissa Ensor Freiderich
  • Patent number: 11832374
    Abstract: An annular radioisotope target and method therefor that includes an inner cladding tube and a helical coil-shaped foil ribbon disposed over the inner cladding tube. The helical coil-shaped foil ribbon has a first end, a second end, a first edge and a second edge. An outer cladding tube is disposed over the helical coil-shaped foil ribbon and inner cladding tube, and end caps are attached to the outer cladding tube and the inner cladding tube.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: November 28, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Edward B. Ripley, William A. Ripley
  • Patent number: 11802584
    Abstract: A foreign material exclusion plug is disclosed. The foreign material plug includes a cylindrical body, a slot, and a breakaway tab. The cylindrical body includes an externally-threaded cylindrical structure. The slot is formed in the cylindrical body extending into the cylindrical body from a top surface of the cylindrical body. The breakaway tab is connected to the cylindrical body and extends outwards from the top surface.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: October 31, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Robert N. Cole, Kevin P. Shay, Austin L. Renfro
  • Patent number: 11753344
    Abstract: A ceramic lithium indium diselenide or like radiation detector device formed as a pressed material that exhibits scintillation properties substantially identical to a corresponding single crystal growth radiation detector device, exhibiting the intrinsic property of the chemical compound, with an acceptable decrease in light output, but at a markedly lower cost due to the time savings associated with pressing versus single crystal growth.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: September 12, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Jeffrey R. Preston, Ashley C. Stowe
  • Patent number: 11739793
    Abstract: A self-governing bearing assembly is disclosed. The self-governing bearing assembly includes a stator and a rotor. The stator includes a brake contacting surface. The stator is one of an outer ring and an inner ring. The rotor includes the other of the outer ring and the inner ring, brake pads, and a circular spring. The brake pads are positioned radially from the brake contacting surface and adapted to rotate with the other of the outer ring and the inner ring. Each of the brake pads includes a pad retention slot. The circular spring is positioned within the pad retention slot of each of the brake pads. The bearing elements are axially aligned with a first bearing portion of the stator and a second bearing portion of the rotor. The bearing elements are adapted to rotationally support the rotor relative to the stator.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: August 29, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Justin T. Bolton
  • Patent number: 11724310
    Abstract: Disclosed herein are structures comprising a titanium, zirconium, or hafnium powder particle with titanium carbide, zirconium carbide, or hafnium carbide (respectively) nano-whiskers grown directly from and anchored to the powder particle. Also disclosed are methods for fabrication of such structures, involving heating the powder particles and exposing the particles to an organic gas.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: August 15, 2023
    Assignees: Consolidated Nuclear Security, LLC, UT-Battelle, LLC
    Inventors: Paul A. Menchhofer, Roland D. Seals, James O. Kiggans, Jr.
  • Patent number: 11668845
    Abstract: A wide band gap semiconductor NAND based neutron detection system includes a semiconductor layer comprising a wide band gap material with a neutron absorber material in the wide band gap material, and the semiconductor layer is the only layer of the wide band gap semiconductor NAND based neutron detection system fabricated with the neutron absorber material.
    Type: Grant
    Filed: July 8, 2021
    Date of Patent: June 6, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Jeffrey Robert Preston, Ashley C. Stowe
  • Patent number: 11668595
    Abstract: A fluid level and conductivity sensor having a sensing probe with four electrodes disposed therein particularly suited for high temperature applications. A distal end of the second and third electrodes are positioned a distance from the sensing end that is greater than distal ends of the first and fourth electrodes. The sensor includes an electronics system having a signal relay system for receiving signals from each of the electrodes and switching between different measurement modes by determining a resistance between selected pairs of electrodes based on instructions from the microcontroller. The measurement modes include a conductivity measurement mode in which a resistance between the first and fourth electrodes is determined, and a fluid level measurement mode in which a resistance between the first and third electrodes is determined and compared to a resistance between the second and third electrodes.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: June 6, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: Justin M. Holland, Deandra J. Peoples, Stephen R. Bennett, Benjamin D. Green
  • Patent number: 11583933
    Abstract: A method of efficiently forming a finished part, the method includes providing a cutting tool having a first cutting edge extending from a first end of the cutting tool, a second cutting edge extending from a second end of the cutting tool, and a shaping edge disposed between the first cutting edge and the second cutting edge. The cutting tool is advanced into a rotating workpiece such that the first cutting edge removes a trailing end of the rotating workpiece, the shaping edge shapes a working portion of the rotating workpiece, and the second cutting edge removes the working portion of the rotating workpiece to form the finished part.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: February 21, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Edward B. Ripley
  • Patent number: 11579115
    Abstract: An electrochemical substrate holder assembly, including: a first housing and a second housing; wherein the first housing and the second housing collectively define an interior space; a first gasket coupled to the first housing and adapted to contact a first side of a substrate; and a second gasket coupled to the second housing and adapted to contact a second side of the substrate; wherein the first gasket and the second gasket are collectively adapted to hold the substrate within the interior space. The first housing defines a first port adapted to receive a first electrical lead to electrically contact the first side of the substrate. The second housing defines a second port adapted to allow a fluid to pass there through to fluidly contact at least the second side of the substrate. The second housing is adapted to receive one or more of a second and third electrical lead.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: February 14, 2023
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: John W. Freiderich, Tasha L. Boyd, Benjamin D. Green
  • Patent number: 11513078
    Abstract: Distributed fiber optic sensors formed by covering the fibers with tubing are provided. The tubing including responsive materials formulated or configured to, responsive to exposure to one of a target chemical species and a target radiation particle, change a relative size and generate a localized effect on or in the optical fiber.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: November 29, 2022
    Assignees: Consolidated Nuclear Security, LLC, The University of Tennessee Research Foundation
    Inventors: Vincent E. Lamberti, Dayakar Penumadu
  • Patent number: 11505867
    Abstract: Systems and methods for electroless plating a first metal onto a second metal in a molten salt bath including: a bath vessel holding a dry salt mixture including a dry salt medium and a dry salt medium of the first metal, and without the reductant therein, the dry salt mixture configured to be heated to form a molten salt bath; and the second metal is configured to be disposed in the molten salt bath and receive a pure coating of the first metal thereon by electroless plating in the molten salt bath, wherein the second metal is more electronegative than the first metal.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: November 22, 2022
    Assignee: Consolidated Nuclear Security, LLC
    Inventor: Melissa Ensor Freiderich
  • Patent number: 11486045
    Abstract: A method and electrolysis cell for producing lithium metal at a low temperature. The method includes combining (i) acetonitrile and (ii) a cation bis(trihaloalkylsulfonyl)imide, cation bis(trihalosulfonyl)imidic acid, a cation bis(trihaloalkylsulfonyl)amide, or cation bis(trihaloalkylsulfonyl)amidic acid in a weight ratio of (i) to (ii) about 100:1 to about 5:1 to provide a non-aqueous electrolyte composition. A lithium compound selected from the group consisting of LiOH, Li2O and Li2CO3 is dissolved in the electrolyte composition to provide a lithium doped electrolyte composition. Power is applied to the electrolyte composition to form lithium metal on a cathode of an electrolysis cell. The lithium metal separated from the cathode has a purity of at least about 95 wt. %.
    Type: Grant
    Filed: July 15, 2020
    Date of Patent: November 1, 2022
    Assignee: CONSOLIDATED NUCLEAR SECURITY, LLC
    Inventor: John W. Freiderich
  • Patent number: 11466375
    Abstract: A method and electrolysis cell for producing lithium metal at a low temperature. The method includes combining (i) phenyl trihaloalkyl sulfone and (ii) an inorganic cation bis(perhaloalkylsulfonyl)imide, an inorganic cation bis(halosulfonyl)imide, an inorganic cation bis(perhaloalkylsulfonyl)imidic acid, or an inorganic cation bis(halosulfonyl)imidic acid in a weight ratio of (i) to (ii) about 10:90 to about 60:40 to provide a non-aqueous electrolyte composition. A lithium compound selected from the group consisting of LiOH, Li2O and Li2CO3 is dissolved in the electrolyte composition to provide a soluble lithium doped electrolyte composition. Power is applied to the electrolyte composition to form lithium metal on a cathode of an electrolysis cell. The lithium metal is separated from the cathode has a purity of at least about 95 wt. %.
    Type: Grant
    Filed: August 26, 2020
    Date of Patent: October 11, 2022
    Assignee: CONSOLIDATED NUCLEAR SECURITY, LLC
    Inventor: John W. Freiderich
  • Patent number: 11466376
    Abstract: A method and electrolysis cell for producing lithium metal at a low temperature. The method includes combining (i) acetonitrile and (ii) a cation bis(trihaloalkylsulfonyl)imide, cation bis(trihalosulfonyl)imidic acid, a cation bis(trihaloalkylsulfonyl)amide, or cation bis(trihaloalkylsulfonyl)amidic acid in a weight ratio of (i) to (ii) about 100:1 to about 5:1 to provide a non-aqueous electrolyte composition. A lithium compound selected from the group consisting of LiOH, Li2O and Li2CO3 is dissolved in the electrolyte composition to provide a lithium doped electrolyte composition. Power is applied to the electrolyte composition to form lithium metal on a cathode of an electrolysis cell. The lithium metal separated from the cathode has a purity of at least about 95 wt. %.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: October 11, 2022
    Assignee: CONSOLIDATED NUCLEAR SECURITY, LLC
    Inventor: John W. Freiderich
  • Patent number: 11459658
    Abstract: Methods for electropolishing and coating aluminum on a surface of an air and/or moisture sensitive substrate, including: in a vessel, submerging the substrate in a first molten salt bath and applying an anodizing current to the substrate at a first temperature to electropolish the surface of the substrate; wherein the first molten salt bath includes one of a first organic salt bath and first inorganic salt bath; wherein, when used, the first organic salt bath includes one of (a) aluminum halide and ionic liquid, (b) a combination of an aluminum halide and halogenatedmethylphenylsulfone (C6(H5-y,Xy)SO2CX3, where y is a number from 0-5), (c) a combination of an aluminum halide, an ionic liquid, and halogenatedmethylphenylsulfone (C6(H5-y,Xy)SO2CX3), and (d) AlF3-organofluoride-hydrofluoric acid adduct; wherein, when used, the first inorganic salt bath includes aluminum halide and alkali metal halide; and wherein the anodizing current is 10-30 mA/cm2.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: October 4, 2022
    Assignee: Consolidated Nuclear Security, LLC
    Inventors: John W. Freiderich, Tasha L. Boyd