Patents Assigned to Constellium Issoire
  • Patent number: 11932920
    Abstract: Liquid metal degassing device comprising a chamber containing a liquid metal bath, a device for circulating a gas through a purification chamber and in that the purification chamber comprises a getter material configured to trap dihydrogen from the circulating gas. Method for degassing a liquid metal bath to reduce the hydrogen concentration of the liquid metal comprising the following steps a) Preparing a liquid metal bath, preferably an aluminum alloy b) Circulating a gas, c) Exchanging hydrogen from the circulating gas with the liquid metal such that the hydrogen dissolved in the liquid metal bath diffuses into the circulating gas and enriches the circulating gas with dihydrogen, d) Purifying the circulating gas enriched with dihydrogen in a purification chamber comprising a getter material configured to trap dihydrogen from the circulating gas.
    Type: Grant
    Filed: June 3, 2020
    Date of Patent: March 19, 2024
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Jocelyn Prigent, Philippe Jarry, Pierre Le Brun
  • Patent number: 11732333
    Abstract: The subject of the invention is a process for manufacturing a wrought product made of aluminum alloy comprising the following steps: a) casting a plate made of alloy comprising, in percentages by weight, Cu: 2.1 to 2.8; Li: 1.1 to 1.7; Mg: 0.2 to 0.9; Mn: 0.2 to 0.6; Ti: 0.01-0.2; Ag<0.1; Zr<0.08; Fe and Si #0.1 each; unavoidable impurities #0.05% each and 0.15% in total; remainder aluminum; b) homogenizing said plate at 480-520° C. for 5 to 60 hours; c) hot-rolling and optionally cold-rolling said homogenized plate to give a sheet; d) solution annealing the sheet at 470-520° C. for 5 minutes to 4 hours; e) quenching the solution-annealed sheet; f) controlled tensioning of the solution-annealed and quenched sheet with a permanent set of 1 to 6%; g) tempering of the tensioned sheet by heating at a temperature of at least 160° C. for a maximum time of 30 hours.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: August 22, 2023
    Assignee: CONSTELLIUM ISSOIRE
    Inventor: Pablo Lorenzino
  • Patent number: 11667994
    Abstract: The invention concerns a process to manufacture a flat-rolled product, notably for the aeronautic industry containing aluminum alloy, in which, notably a flattening and/or stretching is performed with a cumulated deformation of at least 0.5% and less than 3%, and a short heat-treatment is performed in which the sheet reaches a temperature between 130° C. and 170° C. for a period of 0.1 to 13 hours. The invention notably makes it possible to simplify the forming process of fuselage skins and to improve the balance between static mechanical strength properties and damage tolerance properties.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: June 6, 2023
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Frank Eberl, Bernard Bes
  • Patent number: 11667997
    Abstract: The invention relates to a product made of an aluminium-based alloy comprising, by wt. %, Cu: 2.4-3.2; Li: 1.6-2.3; Mg: 0.3-0.9; Mn: 0.2-0.6; Zr: 0.12-0.18; such that Zr??0.06 *Li+0.242; Zn: <1.0; Ag: <0.15; Fe+Si?0.20; optionally, at least one element selected from Ti, Sc, Cr, Hf and V, the content of the element, if selected, being: Ti: 0.01-0.1; Sc: 0.01-0.15; Cr: 0.01-0.3; Hf: 0.01-0.5; V: 0.01-0.3; other elements ?0.05 each and ?0.15 in total; the remainder being aluminium.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: June 6, 2023
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Juliette Chevy, Philippe Jarry, Soizic Blais, Alireza Arbab
  • Patent number: 11525178
    Abstract: The invention is a method for treating a solid substrate, made from a first material, of metal or ceramic type, the method comprising placing the substrate in contact with a liquid metal, while the substrate is exposed to an ultrasonic wave called a power wave. At the level of a surface of the substrate, the power density is greater than a cavitation threshold of the liquid metal. Such exposure improves the wettability of the substrate surface by the liquid metal.
    Type: Grant
    Filed: December 6, 2017
    Date of Patent: December 13, 2022
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Jean-Louis Achard, Fabio Taina
  • Publication number: 20220340999
    Abstract: Liquid metal degassing device comprising a chamber containing a liquid metal bath, a device for circulating a gas through a purification chamber and in that the purification chamber comprises a getter material configured to trap dihydrogen from the circulating gas. Method for degassing a liquid metal bath to reduce the hydrogen concentration of the liquid metal comprising the following steps a) Preparing a liquid metal bath, preferably an aluminum alloy b) Circulating a gas, c) Exchanging hydrogen from the circulating gas with the liquid metal such that the hydrogen dissolved in the liquid metal bath diffuses into the circulating gas and enriches the circulating gas with dihydrogen, d) Purifying the circulating gas enriched with dihydrogen in a purification chamber comprising a getter material configured to trap dihydrogen from the circulating gas.
    Type: Application
    Filed: June 3, 2020
    Publication date: October 27, 2022
    Applicant: CONSTELLIUM ISSOIRE
    Inventors: Jocelyn PRIGENT, Philippe JARRY, Pierre LE BRUN
  • Patent number: 11472532
    Abstract: Extrados structural element made from an aluminum, copper and lithium alloy and method for manufacturing same. An alloy with composition (in wt %) 4.2-5.2 Cu, 0.9-1.2 Li, 0.1-0.3 Ag, 0.1-0.25 Mg, 0.08-0.18 Zr, 0.01-0.15 Ti, an Fe and Si content level less than or equal to 0.1% each, and other element with content level less than or equal to 0.05% each and 0.15% in total, is poured, homogenized, deformed hot, placed in a solution at a temperature of at least 515° C., pulled from 0.5 to 5% and annealed. The combination of magnesium, copper and manganese content with the temperature in solution can reach an advantageous elasticity under compression limit. Products having a thickness of at least 12 mm have, in the longitudinal direction, an elasticity under compression limit of at least 645 MPa and an elongation of at least 7%.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: October 18, 2022
    Assignee: Constellium Issoire
    Inventors: Armelle Danielou, Gaelle Pouget, Christophe Sigli
  • Patent number: 11306379
    Abstract: The present invention relates to an aluminum alloy for the manufacture of thick blocks comprising (as a percentage by weight), Zn: 5.3-5.9%, Mg: 0.8-1.8%, Cu: <0.2%, Zr: 0.05 to 0.12%, Ti<0.15%, Mn<0.1%, Cr<0.1%, Si<0.15%, Fe<0.20%, impurities having an individual content of <0.05% each and <0.15% in total, the rest aluminum, The alloy may be used in a process comprising the steps of: (a) casting a thick block of an alloy according to the invention (b) solution heat treating said cast block at a temperature of 500 to 560° C. for 10 minutes to 20 hours, (c) cooling said solution heat treated block to a temperature below 100° C., (d) tempering said solution heat treated and cooled block by heating to 120 to 170° C. for 4 to 48 hours, In this process, said block is not subjected to any significant deformation by working between the casting and the tempering.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: April 19, 2022
    Assignees: CONSTELLIUM VALAIS SA (AG, LTD), CONSTELLIUM ISSOIRE
    Inventors: Cedric Gasqueres, Jean-Etienne Fournier
  • Patent number: 11248280
    Abstract: The invention relates to a vacuum chamber element obtained by machining and surface treatment of a plate of thickness at least equal to 10 mm made of aluminium alloy composed as follows (as percentages by weight), Si: 0.4-0.7, Mg: 0.4-1.0; the Mg/Si ratio as a percentage by weight being less than 1.8; Ti: 0.01-0.15, Fe 0.08-0.25; Cu <0.35; Mn <0.4; Cr: <0.25; Zn <0.04; other elements <0.05 each and <0.15 in total, the rest aluminium, characterized in that the grain size of said plate is such that the mean linear intercept length , measured in plane L/TC according to standard ASTM E112, is at least equal to 350 ?m between surface and ½ thickness. The invention also relates to the method of manufacturing of such a vacuum chamber element. The products according to the invention are particularly advantageous, particularly in terms of resistance to creep deformation at high temperature, while having high properties of corrosion resistance, homogeneity of properties in thickness and machinability.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: February 15, 2022
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Guillaume Delgrange, Christophe Chabriol, Romain-Fabrice Bernes
  • Patent number: 11174535
    Abstract: The invention relates to a plate with a thickness of 0.5 to 9 mm with an essentially recrystallized granular structure, made from an alloy based on aluminum, comprising 2.8 to 3.2% by weight Cu, 0.5 to 0.8% by weight Li, 0.1 to 0.3% by weight Ag, 0.2 to 0.7% by weight Mg, 0.2 to 0.6% by weight Mn, 0.01 to 0.15% by weight Ti, a quantity of Zn below 0.2% by weight, a quantity of Fe and Si of less than or equal to 0.1% by weight each, and unavoidable impurities to a proportion of less than or equal to 0.05% by weight each and 0.15% by weight in total, said plate being obtained by a method comprising casting, homogenization, hot rolling and optionally cold rolling, solution heat treatment, quenching and aging. The plates according to the invention are advantageous in particular for the manufacture of aircraft fuselage panels.
    Type: Grant
    Filed: October 1, 2015
    Date of Patent: November 16, 2021
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Juliette Chevy, Bernard Bes, Frank Eberl
  • Publication number: 20210310108
    Abstract: The invention relates to a product based on an aluminium alloy comprising, as percentages by weight, 4.0 to 4.6% by weight of Cu, 0.7 to 1.2% by weight of Li, 0.5 to 0.65% by weight of Mg, 0.10 to 0.20% by weight of Zr, 0.15 to 0.30% by weight of Ag, 0.25 to 0.45% by weight of Zn, 0.05 to 0.35% by weight of Mn, at most 0.20% by weight of Fe+Si, at least one element selected from Cr, Sc, Hf, V and Ti, the amount of said element, if selected, being from 0.05 to 0.3% by weight for Cr and for Sc, 0.05 to 0.5% by weight for Hf and for V and 0.01 to 0.15% by weight for Ti, the other elements being at most 0.05% by weight each and 0.15% by weight in total, the remainder being aluminium. The invention also relates to a method for obtaining such a product and to the use thereof as an aircraft structural element.
    Type: Application
    Filed: April 24, 2019
    Publication date: October 7, 2021
    Applicant: ConsTellium Issoire
    Inventors: Fanny MAS, David BARBIER, Samuel JUGE, Armelle DANIELOU, Gaëlle POUGET, Nicolas BAYONA-CARRILLO
  • Patent number: 11111562
    Abstract: The invention relates to a wrought product such as an extruded, rolled and/or forged aluminum alloy-based product, comprising, in weight %: Cu: 3.0-3.9; Li: 0.8-1.3; Mg: 0.6-1.0; Zr: 0.05-0.18; Ag: 0.0-0.5; Mn: 0.0-0.5; Fe+Si?0.20; Zn?0.15; at least one element from among: Ti: 0.01-0.15; Sc: 0.05-0.3; Cr: 0.05-0.3; Hf: 0.05-0.5; other elements ?0.05 each and ?0.15 total, remainder aluminum. The invention also relates to the process for producing said product. The products according to the invention are particularly useful in the production of thick aluminum products intended for producing structural elements in the aeronautical industry.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: September 7, 2021
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Timothy Warner, Christophe Sigli, Cedric Gasqueres, Armelle Danielou
  • Publication number: 20210238706
    Abstract: A process for manufacturing a bimetallic part by means of a first component formed by a first aluminum alloy and a second component formed by a second aluminum alloy, said process involving: assembling the first component and the second component to obtain an assembled part; applying a thermal treatment to the assembled part at a temperature of 100 to 250° C., the thermal treatment causing the assembled part to deform, in particular as a result of a metallurgical deformation by a precipitation of hardening phases of the first component and/or the second component; cooling the part to ambient temperature, upon which the part remains deformed. The process involves, prior to the assembling step, an estimation of the degree of deformation that the assembled part will undergo under the effect of the thermal treatment.
    Type: Application
    Filed: June 27, 2019
    Publication date: August 5, 2021
    Applicant: CONSTELLIUM ISSOIRE
    Inventors: Jean-Christophe EHRSTROM, Julien LAYE, Sylvie ARSENE, Timothy WARNER
  • Publication number: 20210220905
    Abstract: A method for casting a metal alloy in an ingot mold extending along a vertical axis, the horizontal section of the ingot mold being parallelepiped in shape. During casting, a travelling alternating magnetic field is applied to a liquid phase of the alloy, the magnetic field having a maximum amplitude propagating along an axis of propagation. Under the effect of the magnetic field, a Lorentz force is applied to the liquid phase of the alloy, such that a Lorentz force of maximum intensity propagates along the axis of propagation. The method includes modulating the maximum intensity of the Lorentz force propagating along the axis of propagation. This modulation is obtained by varying, over time, one or more parameters, referred to as force parameters, governing the Lorentz force. An ingot obtained by the method is also described.
    Type: Application
    Filed: May 17, 2017
    Publication date: July 22, 2021
    Applicant: CONSTELLIUM ISSOIRE
    Inventors: Philippe JARRY, Fabio TAINA, Jean-Louis ACHARD, Marc BERTHERAT, Pierre-Yves MENET, Mircea CABLEA
  • Publication number: 20210087666
    Abstract: The invention is a method for treating a solid substrate, made from a first material, of metal or ceramic type, the method comprising placing the substrate in contact with a liquid metal, while the substrate is exposed to an ultrasonic wave called a power wave. At the level of a surface of the substrate, the power density is greater than a cavitation threshold of the liquid metal. Such exposure improves the wettability of the substrate surface by the liquid metal.
    Type: Application
    Filed: December 6, 2017
    Publication date: March 25, 2021
    Applicant: CONSTELLIUM ISSOIRE
    Inventors: Jean-Louis ACHARD, Fabio TAINA
  • Patent number: 10876188
    Abstract: A method of manufacturing an aluminum alloy ingot using scrap aluminum alloy in the 2xxx or 7xxx series, and a fabrication method after rolling, extrusion and/or forging of an aeronautical structure comprising the steps in the above method, and then at least one rolling, extrusion and/or forging step of the aluminum alloy ingot in the series of scrap used.
    Type: Grant
    Filed: July 10, 2015
    Date of Patent: December 29, 2020
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Alireza Arbab, Laurent Boissonnet, Jules Diawara, Pascal Hervieu, Anne Pichat
  • Patent number: 10836464
    Abstract: The invention relates to a method for manufacturing a laminated or forged material, the thickness of which is 14 to 100 mm. The materials according to the invention are particularly suitable for manufacturing airplane underwing elements.
    Type: Grant
    Filed: December 2, 2014
    Date of Patent: November 17, 2020
    Assignee: CONSTELLIUM ISSOIRE
    Inventor: Nicolas Bayona-Carrillo
  • Patent number: 10837081
    Abstract: The method includes the following steps: a) providing a tubular sonotrode (1) formed in a material substantially inert to liquid aluminum, such as a ceramic, for example, silicon oxynitride, the sonotrode comprising a first open end region (2) and a second optionally closed end region (3), b) submerging at least some of the open end region (2) of the tubular sonotrode (1) in the liquid aluminum alloy, and c) applying power ultrasound on the liquid aluminum alloy by means of the tubular sonotrode (1).
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: November 17, 2020
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Philippe Jarry, Jean-Louis Achard
  • Patent number: 10814378
    Abstract: A tooling for producing a metal product by feed casting, including a mold having a preheater, an ingot mold (10), a movable bottom that moves in a main direction X and a transition ring interposed between the preheater and the ingot mold (10). The tooling has a clamping ring (12) transmitting a clamping force (F1) to the transition ring (11) oriented towards the ingot mold (10), a holding mechanism that positively locks the clamping ring (12), and an axial relief mechanism configured to vary between an inactive state in which the holding mechanism exerts a holding force (F2) on the clamping ring (12) such that the clamping ring (12) exerts the clamping force (F1) on the transition ring (11) and an active state in which the axial relief mechanism resists the action applied by the holding mechanism on the clamping ring in the inactive state.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: October 27, 2020
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Bernard Valentin, Arnaud Ballu, Soizic Blais
  • Patent number: 10758971
    Abstract: A system for controlling the progress of the manufacture of at least one product by vertical semi-continuous direct chill casting, in particular from aluminium alloy, in a fixed mold, the control system includes a dummy bottom configured to form a movable lower bottom of the fixed mold and to carry the product during casting; a weighing cell, on which the dummy bottom is arranged to rest, the weighing cell being configured to take measurements representative of the mass of the product carried by the dummy bottom during casting; and a support of the dummy bottom, to which the weighing cell is linked, configured to lower the false bottom relative to the fixed mold, substantially in a vertical direction, during casting; and a processing unit connected to each weighing cell, and configured to process the measurements, and calculate the variation in the mass of the product over time.
    Type: Grant
    Filed: April 3, 2017
    Date of Patent: September 1, 2020
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Soizic Blais, Franck Renard, Nicolas Guichou, Arnaud Ballu, Bernard Valentin