Abstract: Disclosed are processes for in-mold coating of a plastic substrate. The processes include: (a) molding a plastic substrate in a first mold cavity of a mold comprising at least two cavities to form a molded plastic substrate; (b) introducing the molded plastic substrate into a second mold cavity of the mold; (c) introducing a coating composition into the second mold cavity containing the molded plastic substrate in order to coat the substrate, the coating composition comprising: (i) a polymer comprising isocyanate-reactive groups; and (ii) a polyisocyanate; (d) curing the composition in the second mold cavity; and (e) opening the mold cavity.

Abstract: The present invention provides an assembly comprising a thermally conductive thermoplastic polymer as a heat sink to provide thermal management for an electrical/electronic component and a reaction injection molded (RIM) polyurethane to replace the potting compound typically used in such assemblies. In addition to replacing the potting compound, the cured polyurethane forms the part, such as the base of the LED bulb, which heretofore has been a separate component, thus reducing the number of components and saving a production step.

Abstract: Disclosed are processes and systems for removing water from a polyether polyol that employs a controlled temperature and pressure profile.

Abstract: Disclosed are methods for designing a polyisocyanurate foam-forming composition with good low temperature insulation performance.

Abstract: Disclosed are tufted carpet structures, including synthetic turf structures, such as synthetic grass structures, that include a polyurethane backing coating formed from a polyether carbonate polyol.

Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.

Abstract: This invention relates to polyurethane foams which exhibit decreased aldehyde emission, to a process of preparing these polyurethane foams, and to a method of decreasing aldehyde emissions in foams. The polyurethane foams herein additionally comprise a small quantity of a polyhydrazodicarbonamide dispersion polyol to the isocyanate-reactive component, or a trimerized hexamethylene diisocyanate to the polyisocyanate component.

Abstract: This invention relates to a process for preparing a stable low viscosity polymer polyol having a solids content of at least about 30% by weight. This process comprise free-radically polymerizing one or more base polyols, one or more pre-formed stabilizers, and one or more ethylenically unsaturated monomers in the presence of one or more free-radical polymerization initiators, and one or more polymer control agents; in which the process is restarted after being stopped by (I) restarting the feed of base polyol and the initiator; (II) continuing the base polyol and initiator feed until the total feed amounts to at least 5% of the total reactor volume; and (III) restarting the feed of the ethylenically unsaturated monomers in which the ratio of monomers to total feed is ramped up to its final value over a period of not less than 25% of the reactor residence time. This process is particularly suitable for restarting the process of production after any planned or unplanned reactor shutdown.

Abstract: The present invention provides a flame-retardant thermoplastic molding composition made from an aromatic polycarbonate, an impact modifier, a bisphenol-A oligophosphate and glass fibers, wherein the ratio of polycarbonate to bisphenol-A oligophosphate is less than about 7.5, wherein the ratio of glass fibers to bisphenol-A oligophosphate is less than about 2.5, wherein the composition is rated V0 at 1.5 mm according to UL-94, and wherein the composition is free from halogenated flame retardants.

Abstract: A hydrolytic stabilizer mixture is disclosed. The mixture comprise i) at least one carbodiimide and ii) co-stabilizer selected from the group consisting of aluminum oxide and aluminum oxyhydroxide. The mixture is useful in imparting to polymeric systems improved resistance to hydrolysis.

Abstract: Polyurethane composites to which paint will adhere without the need for an aggressive pretreatment are produced by a pultrusion process using a polyurethane-forming system that includes a polyisocyanate component containing at least one polyisocyanate and an isocyanate-reactive component containing at least one cashew oil-based polyether polyol.

Abstract: Methods of treating a well bore within an underground formation are disclosed. These methods include: (a) preparing a treatment composition by mixing a polyol-containing component and a polyisocyanate-containing component; and (b) introducing the treatment composition into the well bore. The polyol-containing component includes a polymeric polyol having a viscosity at 25° C. of no more than 1000 mPa·s and the isocyanate-containing component includes an unblocked (cyclo)aliphatic polyisocyanate polymer including allophanate groups and having a viscosity at 25° C. and at least 99% solids of no more than 1000 mPa·s.

Abstract: This invention relates to polyurethane/polyureas. These polyurethane/polyurea materials comprise the reaction product of (A) a polyisocyanate prepolymer having an NCO group content of about 4 to about 30% and an average functionality of 1.8 to 6, and (B) an isocyanate-reactive component comprising at least one aromatic diamine compound. The (A) polyisocyanate prepolymers herein comprise the reaction product of (1) at least one (cyclo)aliphatic polyisocyanate with (2) an organic compound having 1.8 to 5 hydroxyl groups and a hydroxyl equivalent weight of 150 to 2000 g/eq., and which is selected from the group consisting of OH-functional polybutadienes, OH-functional polyalkylene, OH-functional polyalkylene phthalates, OH-functional polyalkylene isophthalates, OH-functional polyalkylene terephthalates and mixtures thereof.

Abstract: A process for transitioning a reactor from base-catalyzed polyol production to double metal cyanide (DMC)-catalyzed polyol production is described. The process includes discharging a base-catalyzed and un-neutralized product mixture from a reactor, and adding an acidified polyether polyol starter and DMC catalyst mixture to the reactor. A DMC-catalyzed polyol production reaction can then be conducted in the reactor without intermediate washing or rinsing of the reactor, and without catalyst deactivation from base or alkaline hold-up.

Abstract: The present invention provides a hybrid two component coating composition comprising as component I, (A) an N-alkoxysilylalkyl-aspartic acid ester, (B) a polysiloxane having a molecular weight in the range of from about 400 to 10,000, and optionally (C) at least one hydrolyzable silane; and as component II, (D) a polyisocyanate having an average NCO functionality of 2.5 to 5.5 and an isocyanate content, based on solids, of 9 to 50 wt % and containing aliphatic polyisocyanates; and (E) a catalyst. Methods of making and applying the hybrid coating composition are also provided.

Abstract: This invention relates to a novel polyol composition and a process for preparing these polyol compositions. These novel polyol compositions comprise (a) an in-situ formed polyol blend which comprises (i) one or more polyether monols and (ii) one or more polyether polyols; and (b) a polyether polyol. This invention also relates to a process for preparing an open celled, flexible polyurethane foam in which the isocyanate-reactive component comprises this novel polyol composition, and to a viscoelastic polyurethane foam wherein the isocyanate-reactive comprise the novel polyol composition.

Abstract: Two-component coating systems and compositions are disclosed. The coating compositions form crosslinked polyurea coatings and have relatively long pot life and relatively short dry time. The coating compositions include a polyisocyanate, a polyaspartic ester, and a polyetheraspartic ester.

Abstract: Wall structures and methods of manufacturing wall structures are described in this specification. The wall structures include a frame, a sheathing board attached to the frame, a penetration attachment panel, and a foam layer.

Abstract: Clear polyurethane fiber reinforced composites are produced by a pultrusion process with a polyurethane-forming system that includes: (a) a clear, aliphatic polyisocyanate having a viscosity at 25° C. of no more than 1000 centipoise, (b) a colorless polyol component comprising an amine-initiated polyol having a molecular weight of from about 150 to about 400 and an OH functionality greater than or equal to 3, and (c) a catalyst. These fiber-reinforced composites are characterized by both excellent weathering characteristics and excellent physical properties.

Abstract: The present invention provides for coating proppants, such as sand, with a resin-containing dispersion which dramatically reduces the dust generated during handling, for example in hydraulic fracturing, by protecting the surface of the particle from abrasion and degradation. Such resin-containing dispersion coated-sand may also reduce the wear on metal parts used in transporting such proppants.