Abstract: A composite panel includes a mold surface, a layer of gel coat applied to the mold surface, a wet laminate containing a resin applied to the layer of gel coat, a substrate of lauan or another moisture-carrying or moisture-absorbing material placed on the wet laminate, and a layer of a bonding promoter provided at the interface of the substrate with the wet laminate, additional to any amount of promoter(s) present in the resin of the wet laminate. Without previously curing or drying the layer consisting essentially of the bonding promoter in the solvent, each of the wet laminate, the bonding promoter, and the gel coat are simultaneously cured.
Abstract: A method of manufacturing a composite panel with lauan or another moisture-carrying or moisture-absorbing material, and the panel so made, are provided. A layer of gel coat is formed on a mold surface, a wet laminate containing a resin is applied to the layer of gel coat on the mold surface, a substrate of lauan or another moisture-carrying or moisture-absorbing material is placed on the wet laminate, and the combination is cured. Prior to curing, there is provided a layer of a bonding promoter at the interface of the substrate with the wet laminate, additional to any amount of promoter(s) present in the resin of the wet laminate.
Abstract: Embodiments of the present disclosure include a composite panel and a method of manufacturing the composite panel. The composite panel includes first and second fiber reinforced plastic (FRP) layers. The composite panel also includes a core layer disposed between the first and second FRP layers. The core layer includes one of: a honeycomb material and a foam material. The composite panel further includes an exterior layer disposed on a surface of the first FRP layer opposite the core layer and an interior layer disposed on a surface of the second FRP layer opposite the core layer. The layers are cured together in one processing step.
Abstract: Embodiments of the present disclosure include a composite panel and a method of manufacturing the composite panel. The composite panel includes first and second fiber reinforced plastic (FRP) layers. The composite panel also includes a core layer disposed between the first and second FRP layers. The core layer includes one of: a honeycomb material and a foam material. The composite panel further includes an exterior layer disposed on a surface of the first FRP layer opposite the core layer and an interior layer disposed on a surface of the second FRP layer opposite the core layer. The layers are cured together in one processing step.
Abstract: A reinforced composite material includes a decorative layer, and a strengthening panel, preferably directly fused to each other. The decorative layer is preferably made of one to three layers of (preferably printed) paper impregnated with a resin such as polyester or melamine resin. The strengthening panel may have a foil facing on one surface for fusion to the decorative layer, or may be roughed and directly fused to the decorative layer without such foil facing. Also provided is a method for the production of such a material.