Abstract: Custom manufactured headwear for a subject's head includes an inner layer shaped to contact the head of the subject at predetermined areas. The inner layer is deposited by an additive manufacturing device. The headwear further includes an outer layer deposited by the additive manufacturing device. The inner layer and the outer layer are each formed by the additive manufacture device utilizing a device data file derived from a subject data file. The subject data file is representative of the shape of the head and the device data file determines the shape of the headwear.

Abstract: A method for processing a three-dimensional image file captured directly from a live subject, the file including the cranium of the subject, comprises: providing a vertex point cloud for the three-dimensional image file; determining a median point for the vertex point cloud; determining a point on the cranium; and utilizing the median point and the cranium point to define a z-axis for the three-dimensional image file.

Abstract: A method for manufacturing a custom cranial remodeling device of a type comprising plastic material is provided. The method includes the steps of: providing a first database of three-dimensional digital surface images of trim lines for cranial remodeling devices of a first type; providing a second database of three-dimensional digital surface images of trim lines for cranial remodeling devices of a second type; providing a first program for creating trim lines for a cranial remodeling device of the first type, the first program utilizing the first database; providing a second program for creating trim lines for a cranial remodeling device of the second type, the second program utilizing the second database; generating a three-dimensional model of a desired head shape; forming the plastic material onto the model; and selecting one of the first or the second programs to generate trim lines for the cranial remodeling device.

Abstract: Apparatus for processing a digital mesh representing a three-dimensional subject automatically filters out portions of a predetermined color to simplify further processing.

Abstract: A method for producing a cranial remodeling device to correct for cranial shape abnormalities is described. One method comprises the steps of: providing cranial remodeling device trim line information; forming device material onto a three-dimensional model of a desired head shape; providing a machine responsive to said trim line information to move a spindle in a plurality of axes over the device material; providing a marking tool carried by the spindle; and operating the machine in response to the trim line information such that the machine moves the marking tool into surface engagement with the device material such that trim lines for the cranial remodeling device are marked onto the device material.

Abstract: A tool for depositing material onto a three-dimensional surface comprises a first tubular member comprising a first guide surface and a second guide surface. The tool further comprises a second tubular member comprising a first guide surface engaging the first tubular member first surface and comprising a second guide surface engaging the first tubular member second surface. A first resilient member is disposed to urge the second tubular member in a first axial direction relative to the first tubular member. A tubular material holder is disposed axially within the second tubular member. A second resilient member is disposed in the tool to urge the holder in a second axial direction opposite to said first axial direction.

Abstract: A method for processing digital image representations representative of a subject head shape comprises: providing a database library of a first plurality of first digital image representations of subject head shapes captured directly from corresponding subjects, and a second plurality of second digital image representations of corresponding modified head shapes. The method includes proving a support vector machine and utilizing the database library plurality of said first and second digital image representation to train the support vector machine to operate on new digital image representations. The method further includes receiving a new digital image representation of a subject head shape captured directly from a new subject; and operating the support vector machine such that the support vector machine operates on the new first digital image representation to generate a corresponding new second digital image representation that replicates a corresponding modified head shape.

Abstract: A method for processing a three-dimensional image file captured directly from a live subject, the file including the cranium of the subject, comprises: providing a vertex point cloud for the three-dimensional image file; determining a median point for the vertex point cloud; determining a point on the cranium; and utilizing the median point and the cranium point to define a z-axis for the three-dimensional image file.

Abstract: A method for processing a digital mesh representing a three-dimensional subject is described. The method comprises utilizing smoothed splines to identify inflection points on the mesh for further processing.

Abstract: Apparatus for processing a digital mesh representing a three-dimensional subject automatically filters out portions of a predetermined color to simplify further processing.

Abstract: Apparatus to capture three-dimensional images of a subject selected from the group consisting of an animate object, an inanimate object, a human, an animal, a biological mass or a portion of a subject comprises a plurality of image capturing device modules, each module comprises a plurality of image-capturing devices; and a rigid support structure supporting the plurality of image capturing device modules to define a space wherein said subject may be disposed. The rigid support structure supports all of the modules in predetermined relationship to each other and to the space. The rigid support structure further supports the modules in positions such that each module is positioned to capture a group of first images of a corresponding surface portion of the subject disposed within the space such that each group of first images captured by the corresponding module captures a substantially different surface portion of the subject disposed within the space.

Abstract: Apparatus to capture three-dimensional images of a head comprises a plurality of image capturing device modules, each module comprises a plurality of image-capturing devices; and a rigid support structure supporting the plurality of image capturing device modules to define a space wherein an image of the head may be disposed. The rigid support structure supports all of the modules in predetermined relationship to each other and to the space. The rigid support structure further supports the modules in positions such that each module is positioned to capture a group of first images of a corresponding surface portion of a head disposed within the space such that each group of first images captured by the corresponding module captures a substantially different surface portion of the head disposed within the space.

Abstract: A method and system for automatically producing data representative of a modified head shape from data representative of a deformed head is provided. The method includes a step of processing captured data for the deformed head utilizing Principal Component Analysis (PCA) to generate PCA data representative of the deformed head. The method also includes the steps of providing the PCA data as input to a neural network; and utilizing the neural network to process the PCA data to provide data representative of a corresponding modified head shape.

Abstract: An image capturing system utilizes a plurality of image capturing apparatus to capture first image data for an object. A processor is utilized to combine the first images to produce first three-dimensional digital image data. The processor then utilizes a second algorithm to combine the intermediate digital image information to produce a complete three-dimensional digital image of the object. The three-dimensional image may be viewed on a display and viewed from any point on a three dimensional surface surrounding the object. The object can be non-stationary.

Abstract: An image capturing system utilizes a plurality of image capturing apparatus to capture first image data for an object. A processor is utilized to combine the first images to produce first three-dimensional digital image data. The processor then utilizes a second algorithm to combine the intermediate digital image information to produce a complete three-dimensional digital image of the object. The three-dimensional image may be viewed on a display and viewed from any point on a three dimensional surface surrounding the object. The object can be non-stationary.

Abstract: A method and system for producing cranial remodeling devices to correct for head deformities in infants is described. The system operates on three dimensional digital captured data of a head to provide cranial remodeling device information for a cranial remodeling device.

Abstract: A method and system for producing cranial remodeling devices to correct for head deformities in infants as described. The system operates on three dimensional digital captured data of a head to automatically provide trim line information for each cranial remodeling device.

Abstract: Databases and a system for operating on such databases are described in which data representative of first head shapes and corresponding modified head shapes and corresponding cranial remodeling devices are provided.

Abstract: An image capturing system utilizes a plurality of image capturing apparatus to capture first image data for an object. A processor is utilized to combine the first images to produce first three-dimensional digital image data. The processor then utilizes a second algorithm to combine the intermediate digital image information to produce a complete three-dimensional digital image of the object. The three-dimensional image may be viewed on a display and viewed from any point on a three dimensional surface surrounding the object. The object can be non-stationary.

Abstract: A system is described that captures accurate three-dimensional images of infant heads without the infant being absolutely stationary or fixed in one particular orientation and which automatically produces a cranial remodeling device customized for that particular infant's head to provide appropriate cranial remodeling correction.