Abstract: Industrial vehicles communicate across a wireless environment and the wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged against robust software solutions to implement enterprise wide vehicle management functions, to integrate industrial vehicle data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management. Still further, wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged with robust software solutions that aggregate and analyze data across multiple enterprises and/or promote the exchange of information between independent entities.

Abstract: Controlling a functional system of a materials handling vehicle includes monitoring a current delivered by an energy storage system for powering the functional system, wherein the energy storage system may include at least one of a battery and a fuel cell. When the current delivered by the energy storage system exceeds a first predetermined amount, performance of the functional system is reduced from a first operating level to a second operating level for at least one task of the functional system to attempt to reduce the current delivered by the energy storage system.

Abstract: According to one embodiment of the present disclosure, an industrial vehicle is provided comprising industrial vehicle hardware, tag reader, reader module, user interface, and vehicle controller. The tag reader and reader module cooperate to identify individual sequenced tags along an aisle path of a tag layout in accordance with a sequence list accessible to the reader module. The reader module compares a succession of sequenced tags with at least a portion of the accessible sequence list to determine if the succession of sequenced tags is in sequence along the aisle path in accordance with the sequence list and generates a missing tag signal for a malfunctioning sequenced tag when the comparison of the succession of sequenced tags with the sequence list indicates a sequence irregularity in the plurality of sequenced tags. The reader module then correlates vehicle functionality with the malfunctioning sequenced tag when a missing tag signal is generated.

Abstract: A method for coordinating path planning for one or more automated vehicles is described, including querying an online path planner for possible solutions for at least one executable task for each of the one or more automated vehicles, examining the results of the query, deciding a coordinated path plan for each vehicle, and communicating the coordinated path plan to a traffic manager, wherein the traffic manager ensures that the one or more automated vehicles perform each executable task according to the coordinated path plan.

Abstract: An industrial vehicle is provided comprising a drive mechanism, a steering mechanism, a vehicle controller, a camera, and a navigation module. The camera is communicatively coupled to the navigation module, the vehicle controller is responsive to commands from the navigation module, and the drive mechanism and the steering mechanism are responsive to commands from the vehicle controller. The camera is configured to capture an input image of a warehouse ceiling comprising elongated skylights characterized by different rates of image intensity change along longitudinal and transverse axial directions, and ceiling lights characterized by a circularly symmetric rate of image intensity change. The navigation module is configured to distinguish between the ceiling lights and the skylights and send commands to the vehicle controller for localization, or to navigate the industrial vehicle through the warehouse based upon valid ceiling light identification, valid skylight identification, or both.

Abstract: A lift truck includes a frame, a pair of laterally spaced apart outriggers extending from the frame, and a load handling assembly secured to the frame adjacent to the outriggers. The load handling assembly includes a mast assembly positioned between the outriggers and a carriage assembly including fork structure for supporting a load on the load handling assembly. The carriage assembly is movable vertically along the mast assembly and laterally with respect to the mast assembly. Optical sensor structure of the truck monitors for conditions wherein movement of the carriage assembly would result in contact between the load and the outrigger(s). A vehicle controller receives a signal from the optical sensor structure and prevents movement of the carriage assembly toward the outrigger(s) if the signal from the optical sensor structure indicates that such movement would result in contact between the load and the outrigger(s).

Abstract: An actuator includes a ram structure slidably mounted within a cylinder structure bore and defines with the cylinder structure a gap therebetween. A fluid passageway structure in the ram structure defines a path for fluid to flow through the ram structure and includes an outlet in a sidewall of the ram structure. A cushioning seal located between the ram structure and the cylinder structure can engage the ram structure and a cylinder cap during ram structure extension such that the seal substantially closes off a first portion of the gap extending from the seal toward an open end of the cylinder structure. The cushioning seal can move during ram structure retraction in a direction of ram structure retraction such that fluid flowing out of the ram structure sidewall outlet, when the outlet is in the gap first portion, flows between the seal and the cylinder cap.

Abstract: Systems and methods for calibrating odometry of a materials handling vehicle. One embodiment of a method includes determining a current location of the materials handling vehicle, determining an odometry distance from the current location to a destination based on a calculation of a determined number of rotations of a wheel and a circumference of the wheel, and determining a positioning system distance from the current location to the destination. Some embodiments include comparing the odometry distance with data from the positioning system distance to calculate a scaling factor, applying the scaling factor to a fast alpha filter to achieve a fast filter result, and applying the scaling factor to a slow alpha filter to achieve a slow filter result. Similarly, some embodiments include applying the fast alpha filter to the scaling factor to smooth noise, calculating an updated odometry distance utilizing the scaling factor, and utilizing the updated odometry distance.

Abstract: A materials handling vehicle includes at least one contactless obstacle sensor that scans at least two speed zones, each speed zone being defined in an area at least partially in front of a forward traveling direction of the vehicle and being associated with a unique predetermined maximum speed greater than zero (0) miles per hour. A controller that receives information obtained from the at least one obstacle sensor and, if the vehicle is traveling under remote control, the controller is configured to limit the vehicle speed to the predetermined maximum speed of a corresponding one of the at least two speed zones based upon the detection of an obstacle in that speed zone.

Abstract: A materials handling vehicle comprises an operator compartment, a compartment tower, a multi-field scanning tool, and mechanisms that facilitate movement along a travel plane in a warehouse. The tool establishes a scan field, and, within scan field bounds, an occupancy detection field and an obstacle detection field. Tool scanning hardware is configured to generate the scan field from a point of origin that is elevated relative to the operator compartment and to expand the scan field such that it intersects the operator compartment and extends laterally beyond lateral edges of the operator compartment such that the occupancy detection field falls within the operator compartment, the obstacle detection field falls outside of the operator compartment, and the multi-field scanning tool is configured to indicate the presence of an occupant in the occupancy detection field and obstacles in the obstacle detection field.

Abstract: A materials handling vehicle comprising a path validation tool and a drive unit, steering unit, localization module, and navigation module that cooperate to navigate the vehicle along a warehouse travel path. The tool comprises warehouse layout data, a proposed travel path, vehicle kinematics, and a dynamic vehicle boundary that approximates the vehicle physical periphery. The tool executes path validation logic to determine vehicle pose along the proposed travel path, update the dynamic vehicle boundary to account for changes in vehicle speed and steering angle, determine whether the dynamic vehicle boundary is likely to intersect obstacles represented in the layout data based on the determined vehicle pose at candidate positions along the proposed travel path, determine a degree of potential impingement at the candidate positions by referring to the dynamic vehicle boundary and obstacle data, and modify the proposed travel path to mitigate the degree of potential impingement.

Abstract: A materials handling vehicle comprises an obstacle scanning tool and steering mechanism, materials handling hardware, vehicle drive mechanism, and user interface that facilitate movement of the materials handling vehicle and materials handled along a travel path. The tool establishes a scan field, a filter field, and a performance field, and is configured to indicate the presence of obstacles in the filter field and the performance field. The tool executes logic to establish the performance field in response to an input performance level, scan for obstacles in the filter field and the performance field, execute obstacle avoidance for obstacles detected in the filter field, and execute a performance level reduction inquiry for obstacles detected in the performance field wherein outcomes of the inquiry comprise reduction of the performance level when a performance level reduction is available and execution of obstacle avoidance when a performance level reduction is not available.

Abstract: The embodiments described herein relate to systems and methods for presenting information from a management server on a mobile client device to facilitate the management of industrial vehicles. Embodiments of the system can include a plurality of industrial vehicles communicatively coupled to the management server, and a mobile client device communicatively coupled to the management server. The mobile client device can include a display, a wireless communication circuit, and one or more client processors. Encoded objects, vehicular objects, or combinations thereof can be presented upon the display of the mobile client device to present information from the management server.

Abstract: An industrial vehicle comprising a tag reader, a reader module, and a diagnostic tag, wherein the diagnostic tag is coupled to the industrial truck within a read range of the tag reader. The reader module and the tag reader cooperate to identify the diagnostic tag and individual tags of a tag layout and the reader module discriminates between the individual tags of the tag layout and the diagnostic tag and the individual tags of the tag layout, correlates an identified individual tag of the tag layout with tag data, correlates an identified diagnostic tag with operation of the tag reader, and generates a missing tag signal if the diagnostic tag is not identified or the operation of the tag reader is not within specified operating parameters.

Abstract: An industrial vehicle is provided comprising a drive mechanism, a steering mechanism, a vehicle controller, a camera, and a navigation module. The camera is communicatively coupled to the navigation module, the vehicle controller is responsive to commands from the navigation module, and the drive mechanism and the steering mechanism are responsive to commands from the vehicle controller. The camera is configured to capture an input image of a warehouse ceiling comprising elongated skylights characterized by different rates of image intensity change along longitudinal and transverse axial directions, and ceiling lights characterized by a circularly symmetric rate of image intensity change. The navigation module is configured to distinguish between the ceiling lights and the skylights and send commands to the vehicle controller for localization, or to navigate the industrial vehicle through the warehouse based upon valid ceiling light identification, valid skylight identification, or both.

Abstract: A steering application executing on a vehicle control module receives a steering control input to control a steered wheel of a vehicle. Based on the steering control input, the steering application determines a traction threshold value associated with a traction control attribute related to a traction wheel of the vehicle. A first diagnostic supervisor executing on the vehicle control module receives a measured value of the traction control attribute and the traction threshold value. When the measured value of the traction control attribute exceeds the traction threshold value, the first diagnostic supervisor repeatedly calculates a respective difference between the traction threshold value and the measured value of the traction control attribute to generate a set comprising a plurality of the respective differences. Based on the plurality of respective differences, the first diagnostic supervisor determines a first operating condition of a traction system of the vehicle.

Abstract: A battery transfer apparatus for loading/unloading batteries from materials handling vehicles includes a mobile unit and a battery stand. The mobile unit is used to transport batteries into/out of materials handling vehicles and includes load handling structure comprising at least one roller, which is used to roll batteries into/out of materials handling vehicles. A top wall of the battery stand includes at least one opening and support structure of the battery stand engages a surface so as to support the battery stand thereon. The battery stand is engaged by the mobile unit during battery transfer operations by inserting the roller(s) up through the opening(s) in the top wall of the battery stand such that the roller(s) can engage the battery through the opening(s). The battery stand is capable of storing the battery while the battery is out of the materials handling vehicle.

Abstract: The present application discloses a pallet truck backrest assembly for handling half-size pallets. A first half-size pallet support is pivotally coupled to a backrest of the backrest assembly at a first height and a second half-size pallet support is pivotally coupled to the backrest at a second height with the second height being less than the first height. The half-size pallet supports pivot between first positions against the backrest and second positions extending over the forks of the pallet truck to accommodate half-size pallets.