Abstract: The present disclosure provides a piston, comprising: a skirt having an upper body portion; and a crown formed on the upper body portion by an additive manufacturing process, the crown including at least one air gap formed and positioned to reduce heat transfer from combustion to at least one cooling gallery formed in the piston.

Abstract: A diagnostic system and method that (a) that uses models indicative of both successful firing and skips to determine if cylinders of a skip fire controlled internal combustion engine have successfully fired or successfully skipped and (b) uses filtered exhaust gas pressure readings for detecting faults associated with EGR systems and/or turbocharger systems.

Abstract: The present disclosure provides air intake ports and/or intake manifolds having an altered configuration to improve the efficiency of the air intake ports, intake manifolds, and by extension, the engine.

Abstract: A multi-cylinder opposed piston engine (100) can include one or more sensors, such as oxygen or nox sensors (132, 134, 136, 138, 142), for each cylinder (103) of the multi-cylinder opposed piston engine (100). The sensors (132, 134, 136, 138, 142) are in communication with an engine control unit (102) that can receive measurements and other data from the sensors. In one example, each cylinder (103) includes one or more sensors (132, 134) located adjacent to exhaust ports (144) of each individual cylinder (103). In another example, each cylinder (103) includes one or more sensors (136, 138) located in an exhaust passageway (146) of each individual cylinder (103). In some examples, the multi-cylinder opposed piston engine (100) can include multiple crankshafts (114, 116). For example, the multi-cylinder opposed piston engine (100) can include two crankshafts (114, 116), where each crankshaft (114, 116) engages, either directly or indirectly, one of two opposed pistons (104, 106) of a cylinder (103).

Abstract: Methods and systems of controlling operation of a dual fuel engine are provided, comprising determining a target exhaust temperature, sensing an actual exhaust temperature, determining an exhaust temperature deviation by comparing the actual exhaust temperature to the target exhaust temperature, comparing the exhaust temperature deviation to a threshold, adjusting at least one of an intake throttle, a wastegate, a compressor bypass valve, an exhaust throttle, a VGT and engine valve timing when the exhaust temperature deviation exceeds the threshold to control charge-flow to the engine, and continuing the adjusting until the exhaust temperature deviation is less than the threshold.

Abstract: A method of adaptively predicting, during operation of a pump, a mass of fuel pumped by the pump during a pumping event to a fuel accumulator (“Qpump”) to control operation of the pump is provided, comprising: generating an adaptive model of operation of the pump, including estimating a start of pumping (“SOP”) position of a plunger of the pump, estimating Qpump, determining a converged value of the estimated SOP position, and determining a converged value of the estimated Qpump; using the adaptive model to predict Qpump by inputting to the model the converged value of the estimated SOP position, a measured pressure of fuel in the fuel accumulator and a measured temperature of fuel in the fuel accumulator; and controlling operation of the pump in response to the predicted Qpump.

Abstract: A waste heat recovery (WHR) hybrid power system can be utilized in vehicles to convert heat energy into mechanical energy. The WHR system can include a WHR power unit structured to convert thermal energy into rotation of a WHR drive shaft. A motor/generator having a motor/generator shaft can selectively operate as a motor or a generator. A mechanical linkage can be structured to selectively link a output shaft to one of the WHR drive shaft and the motor/generator drive shaft independently of the other of the WHR drive shaft and the motor/generator drive shaft.

Abstract: A system and method for transitioning a firing fraction of a variable displacement internal combustion engine when generating a desired torque output. During and following the transition to the second firing fraction, a charge of a combustion recipe is ascertained and used operating the cylinders of the variable displacement internal combustion engine to generate the desired torque output. The charge is preferably optimized for the engine operating at the second firing fraction, at least relative to the previous charge of the previous combustion recipe used with the first firing fraction.

Abstract: An engine cooling system comprises an engine cooling circuit, comprising a first pump structured to circulate engine coolant fluid therethrough. A remote coolant radiator positioned along the engine cooling circuit downstream of the engine and outside of a vehicle cooling package area is structured to transfer heat from the engine coolant fluid to air. A coolant heat exchanger is positioned along the engine cooling circuit in parallel to the remote coolant radiator. A waste heat recovery system comprises a working fluid circuit comprising a second pump. The coolant heat exchanger is positioned along the working fluid circuit and is structured to transfer heat from the engine coolant fluid to the working fluid. An expander is structured to convert energy from the heat transferred to the working fluid from the engine cooling fluid to mechanical energy. A condenser positioned downstream of the expander is structured to cool the working fluid.

Abstract: Systems and methods are disclosed for determining a temperature of a coolant in a cooling system for an engine and diagnosing a thermostat in the engine responsive to the determined temperature. A system includes a liquid cooling system including a thermostat, the liquid cooling system structured to circulate a coolant, and a controller coupled to the liquid cooling system and the EGR system. The controller is structured to: receive engine heat data indicative of a first amount of heat introduced into an engine; receive heat loss data indicative of an amount of heat loss experienced by the coolant; determine a temperature of the coolant based on the first amount of heat and the amount of heat loss; compare the determined temperature of the coolant to a sensed temperature of the coolant; and determine a status of the thermostat responsive to the comparison.

Abstract: Apparatuses, methods, and systems for igniting fuel for an internal combustion engine, an ignition system include a first ignition device associated with a pre-combustion chamber of a cylinder and a second ignition device associated with a main combustion chamber of the cylinder. An engine control unit is operably connected to both the engine and the ignition system to ignite fuel for the cylinder with the first ignition device independently of igniting fuel with the second ignition device. The engine control unit determines an occurrence of a combustion condition and in response thereto (i) ignites fuel for combustion with both the first and the second ignition devices or (ii) ignites fuel for combustion only with the second ignition device. The engine control unit determines a second combustion condition and in response thereto ignites fuel only with the first ignition device.

Abstract: An exhaust aftertreatment device includes a housing defining an inlet and an outlet. A plurality of first substrate layers are positioned within the housing in fluid receiving communication with the inlet. The plurality of first substrate layers define a first flow direction, and the plurality of first substrate layers comprise a passive NOx adsorber washcoat. A plurality of second substrate layers are positioned within the housing with the first and second substrate layers being layered in alternating order. The plurality of second substrate layers define a second flow direction perpendicular to the first flow direction, and the plurality of second substrate layers comprise a selective catalytic reduction washcoat. A connecting passage is in fluid receiving communication with the plurality of first substrate layers and in fluid providing communication with the plurality of second substrate layers.

Abstract: A piston for an internal combustion engine includes a skirt and a crown coupled to the skirt. The crown is produced in isolation from the skirt using an additive manufacturing process. The piston includes a first air gap between the crown and the skirt. According to an example embodiment, the crown includes a plurality of sections produced in isolation from the skirt. The crown may include a second air gap disposed between two of the plurality of sections.

Abstract: A system and method of inducing an operational response change in an operating direct-injection internal combustion engine is provided such that the engine includes a cylinder into which liquid fuel injection is directly performed. The method starts by operating the direct-injection engine using a start of injection (SOI) protocol. At some point during operation, it is determined that a change is desired for a first parameter of engine operation that is at least partially a function of a charge provided to the cylinder (such as the torque output). In response an operational response in the engine is induced by altering the SOI protocol via a first SOI alteration that alters the volumetric efficiency of the cylinder and changes the first parameter.

Abstract: Various embodiments disclosed herein relate to the access, management, and targeted display of one or more asset display profiles to a person of interest (e.g., an associated asset creator, a customer, etc.). A method includes interpreting an asset display profile corresponding to a creative asset description and an associated asset creator; determining an asset display context; and in response to the asset display profile and the asset display context, providing an asset display description to an output device.

Abstract: A method and system is provided for reducing surface roughness of a diesel engine component. The method and system may apply a voltage to a plasma electrolyte polishing cell. The plasma electrolyte polishing cell may include a diesel engine component and an aqueous electrolyte solution. The method and system may cause a plasma layer to form around a surface of the diesel engine component as a result of applying the voltage to the plasma electrolyte polishing cell. The method and system may terminate the voltage to the plasma electrolyte polishing cell. The method and system may apply a coating process to the diesel engine component.

Abstract: A method includes: receiving, by a controller of a vehicle, operation data indicative of a duty cycle for the vehicle, wherein the duty cycle is a substantially repeatable set of vehicle or vehicle component operations for a particular event or for a predefined time period; identifying, by the controller, a desired vehicle duty cycle from a population of vehicle duty cycles based on the operation data indicative of the duty cycle for the vehicle and on a desired operating parameter of the vehicle; receiving, by the controller, a set of trim parameters that are electronic operational parameters associated with the desired vehicle duty cycle; and controlling, by the controller, one or more operating points of the vehicle based on the set of trim parameters.

Abstract: Platooning vehicles can result in operational cost savings. Disclosed is a method of apportioning costs that are incurred/saved as a result of platooning vehicles, as well as assigning penalties for unfair platoon participation. For example, platooning history of a vehicle can be tracked, and if that vehicle acts too often as a trailing vehicle in a series of platoons then a penalty might be assigned to that vehicle. Also disclosed is a technique for operating a platoon in the presence of external factors such as municipal regulations, merging traffic, emergency vehicles, etc.

Abstract: A cylinder head arrangement for an internal combustion engine is provided. The cylinder head includes an integrated exhaust manifold having first and second exhaust passages to collect exhaust gas from respective cylinders to direct the exhaust gas to respective outlets of the cylinder head. The cylinder head includes a flange where the first and second outlets exit the cylinder head for connection with a turbocharger.

Abstract: The present disclosure provides air intake ports and/or intake manifolds having an altered configuration to improve the efficiency of the air intake ports, intake manifolds, and by extension, the engine.