Abstract: A variable geometry turbine comprising: a wheel supported for rotation about an axis; a housing comprising a first volute for receiving gas from a first source and a second volute for receiving gas from a second source; the first and second volutes being separated by a dividing wall; and an inlet passageway surrounding the wheel and fluidly connected to the volutes; the inlet passageway at least partially defined between a first wall and an opposite second wall, the first wall being moveable along the axis to vary the size of the inlet passageway; wherein a tip of the dividing wall defines a first radius relative to the axis, and a radially outermost part of the first wall positioned within the inlet passageway defines a second radius relative to the axis, and wherein the first radius is at least around 1% larger than the second radius.

Abstract: A two-part wastegate valve member assembly comprises a support member and a valve member. The support member defines an aperture. The valve member comprises a central portion extending through the aperture and two opposed end portions disposed on opposite sides of the aperture. Each of the two end portions has dimensions such that the valve member is held captive by the support member. The central portion and two opposed end portions of the valve member are integrally formed. A method for forming the two-part wastegate valve member assembly comprises casting a single manufacturing intermediate and subsequently processing the manufacturing intermediate so as to form the two-part assembly.

Abstract: A seal system for a bearing chamber (22) of a turbomachine includes the baffle element (70) encircling the axis (25) of the machine. The baffle element is formed with front surface including both a recess (73) which defines a circumferentially-extending oil-receiving channel (74), and an oil-deflecting surface (78) on a gutter (77). The channel decreases in cross-sectional area close to the oil-deflecting surface, and a circular line which is within the channel distant from the gutter, intersects with the oil-deflection surface. This forces the oil to change direction at the gutter, and urges the oil radially outward. Thus, a high rotational velocity of the body of oil may be maintained, whilst improving the drainage efficiency of the seal system at the gutter.

Abstract: A turbine assembly comprising a housing comprising first and second volutes which define a respective first and second flow passage. A circumferential outlet portion of each volute is defined by first and second tongues. The housing further comprises a first aperture in which a vane assembly is received. The vane assembly comprises a plurality of vanes circumferentially distributed about a turbine wheel-receiving bore, each vane comprising a leading edge and a trailing edge. Each vane has a fixed orientation. The vanes comprise a first vane and a second vane. The first vane having its leading edge disposed in closest proximity to a tip of the first tongue. The second vane having its leading edge disposed in closest proximity to a tip of the second tongue. The leading edge of each vane at least partly overlaps the tip of the proximate tongue circumferentially.

Abstract: A pin member is proposed for a turbo-machine having a shroud arranged to rotate within a turbine housing. The pin member is configured to limit this rotation. It is a one-piece element comprising a cylindrical body and a limit surface for opposing motion of the shroud.

Abstract: There is disclosed a bearing housing for a turbocharger. The bearing housing comprises a body and a mounting flange. The body is configured to receive one or more bearings. The one or more bearings are configured to support rotation of a shaft about an axis. The mounting flange extends around the body. The mounting flange comprises a plurality of bores, a first face and a plurality of cavities. The plurality of bores configured to receive a fastener therethrough. The first face is configured to engage a corresponding mounting flange of a turbine housing. The plurality of cavities are in communication with the plurality of bores. The plurality of cavities are axially recessed relative to the first face.

Abstract: A turbine for a turbo-machine is proposed in which, at a gas inlet for a turbine wheel, vanes extend from a nozzle ring though slots in a shroud. The nozzle ring and shroud are relatively rotatable about a rotational axis of the turbine by at least 0.1 degrees. In use, the nozzle ring and shroud are relatively rotated to bring one side of the vane into close contact with one surface of the slot, to inhibit leakage of gas between the vane and the slot surface. For this purpose the respective surfaces of the nozzle and slot can be configured to closely conform to each other. If there is differential thermal expansion of the shroud and nozzle ring, the nozzle ring and shroud can relatively rotate, to withdraw the vane from the edge of the slot to relieve the pressure between them.

Abstract: A valve system comprising a valve chamber at a junction of an inlet port, an outlet port and a bypass port, the inlet port configured for fluid communication with exhaust gas, the outlet port configured for fluid communication with an inlet of a turbine, and the bypass port configured for fluid communication with an exhaust aftertreatment device; a rotary valve comprising a valve rotor which rotates about a valve axis within the valve chamber between a first position to permit gas flow through the bypass port and a second position to block gas flow. At least one of the valve rotor and the valve chamber comprises a protrusion and the other comprises a recess, wherein, in the first position, the protrusion and recess are spaced from one another, and, in the second position the recess receives the protrusion such that gas flow between the protrusion and recess is substantially prevented.

Abstract: A rotary turbine bypass valve comprises a valve chamber and a valve rotor. The chamber is positioned at a junction of an inlet port, an outlet port and a bypass port. The inlet port is configured to receive exhaust gas, the outlet port is configured to fluidly communicate with a turbine inlet, and the bypass port is configured to fluidly communicate with an exhaust aftertreatment device. The rotor comprises a first and second recess, the first recess defining a primary flow passage, the second recess defining a secondary flow passage. The rotor is rotatable between a first position in which the rotor substantially blocks exhaust gas flow through the bypass port and a second position in which the rotor permits such. The secondary flow passage is configured to selectively permit fluid communication between the inlet port and the bypass port when the primary flow passage is partially blocked.

Abstract: A rotary turbine bypass valve comprises a valve chamber positioned at a junction of an inlet port, an outlet port and a bypass port, the inlet port configured for fluid communication with a flow of exhaust gas from an engine, the outlet port configured for fluid communication with an inlet of a turbine, and the bypass port configured for fluid communication with an exhaust aftertreatment device; and a valve rotor supported for rotation, about a valve axis, within the valve chamber. The valve rotor is rotatable about the valve axis between a first position in which the valve rotor permits gas flow through the bypass port and a second position in which the valve rotor blocks gas flow through the bypass port.

Abstract: A seal assembly for use in a turbomachine, the seal assembly comprising an oil seal plate; a rotatable component which defines a central axis and is received in a central aperture of the oil seal plate; and an annular seal which comprises a base and a sealing portion, the base being held by the rotatable component; wherein the sealing portion is configured to form a seal with the oil seal plate when the rotatable component and annular seal are rotating below a predetermined rotational speed; and wherein the sealing portion is configured to move radially outwards with respect to the central axis such that the sealing portion loses contact with the oil seal plate when the rotatable component and annular seal are rotating above the predetermined rotational speed.

Abstract: There is disclosed a bearing housing for a turbocharger. The bearing housing comprises a body and a mounting flange. The body is configured to receive one or more bearings. The one or more bearings are configured to support rotation of a shaft about an axis. The mounting flange extends around the body. The mounting flange comprises a plurality of bores, a first face and a plurality of cavities. The plurality of bores configured to receive a fastener therethrough. The first face is configured to engage a corresponding mounting flange of a turbine housing. The plurality of cavities are in communication with the plurality of bores. The plurality of cavities are axially recessed relative to the first face.

Abstract: A turbine comprises a turbine housing defining a turbine inlet upstream of a turbine wheel and a turbine outlet downstream of the turbine wheel; and a wastegate valve assembly comprising at least one movable valve member mounted on a movable support member within a wastegate chamber which communicates with the turbine inlet upstream of the turbine, and has one or more chamber outlets which communicate with an outlet of the turbine. The valve member is permitted to articulate slightly about the support member, with the amount of articulation in respective directions being limited by collisions between a respective limit point on a limit area on a rear surface of a sealing portion of the valve member and a respective limit point on limit area on a front surface of the support member.

Abstract: A turbine for a turbo-machine is proposed in which, at a gas inlet for a turbine wheel, vanes extend from a nozzle ring though slots in a shroud. The vanes are formed with a leading portion which is arranged to contact a leading portion of a corresponding slot, and a trailing portion which is shaped, when the leading portion of the vane and slot are together, to be spaced from a corresponding trailing portion of the slot with a substantially constant spacing at room temperature. The contact may be a point contact, e.g. close to the leading edge of the vane. Alternatively, the vane may include a leading surface portion which conforms closely with the shape of a corresponding leading surface portion of one of the slots.

Abstract: There is disclosed a bush comprising an internal surface and an external surface. The internal surface defines a bore and is configured to support movement of a body received in the bore. The external surface defines an outer radius. The external surface comprises one or more recesses.

Abstract: A turbine for a turbo-machine is proposed in which, at a gas inlet for a turbine wheel, vanes extend from a nozzle ring though slots in a shroud. The nozzle ring and shroud are relatively rotatable about a rotational axis of the turbine by at least 0.1 degrees. In use, the nozzle ring and shroud are relatively rotated to bring one side of the vane into close contact with one surface of the slot, to inhibit leakage of gas between the vane and the slot surface. For this purpose the respective surfaces of the nozzle and slot can be configured to closely conform to each other. If there is differential thermal expansion of the shroud and nozzle ring, the nozzle ring and shroud can relatively rotate, to withdraw the vane from the edge of the slot to relieve the pressure between them.

Abstract: A turbocharger assembly (1) comprises a turbine (4), a compressor (6), a housing (8), one or more electronic components (38, 40, 41, 42, 45, 47, 50, 51, 52, 54, 58) and a pettier device (46). The pettier device (46) is configured to provide electrical power to the one or more electronic components (38, 40, 41, 42, 45, 47, 50, 51, 52, 54, 58).

Abstract: A variable geometry turbine is disclosed comprising: a housing; a turbine wheel supported in the housing for rotation about an axis; a movable wall member; a cavity provided in the housing; and an inlet passageway extending radially inwards towards the turbine wheel. The movable wall member comprises a generally annular wall and radially inner and outer flanges extending axially from the generally annular wall, inner surfaces of the generally annular wall and radially inner and outer flanges defining an interior surface of the movable wall member. The cavity is suitable for receipt of the radially inner and outer flanges of the moveable member, the movable wall member being axially movable relative to the housing to vary the extent to which the radially inner and outer flanges of the moveable member are received in the cavity.