Abstract: A polymer comprising repeating units derived from a first monomer, typically acrylonitrile, and repeating units derived from a second monomer different from the first monomer, wherein the second monomer is a compound comprising an ethylenically unsaturated organic anion and an organic cation containing a C?N imine group; a process for producing carbon fibers using the said polymer; and carbon fibers made therefrom, are described herein.

Abstract: The present invention generally relates to processes for compression molding a composite article comprising at least one prepreg and at least one transformer film.

Abstract: The present disclosure relates to a process for producing carbon fibers utilizing a salt of an organic cation containing C?N imine group, and carbon fibers produced by such process.

Abstract: A low-density, halogen-free epoxy composition that is flame-resistant upon curing and is suitable for use as a potting compound. The epoxy composition includes: (a) an epoxy component; (b) at least one curative; (c) at least one latent curing accelerator; (d) a toughening component that includes nano-sized core shell rubber (CSR) particles having particle size of less than 1 micron; (e) a fire-retardant component that is halogen-free; and (f) hollow microspheres for reducing the density of the composition. The fire-retardant component includes a mixture of: (i) at least one polyphosphate; (ii) at least one metal borate; and (iii) at least one compound selected from alkaline earth metal hydroxides and aluminum hydroxides.

Abstract: A method for producing a three-dimensional preform from an intermediate preform blank (30, 70), which contain undulations (31) in a portion thereof. The preform blank (30, 79) may be formed on a tool surface (60) containing undulations (61) using an automated placement method such as Automated Tape Laying (ATL) or Automated Fiber Placement (AFP), in which narrow-width strips of material are dispensed side-by-side. Various preform blanks (30, 70) and molding tools (10, 50, 80) have been designed to produce shaped preforms having generally C-shape and Z-shape cross-sections.

Abstract: The present invention relates to rapid-curing resin formulations as well as fiber-reinforced composite materials comprising the same and their use in the manufacture of molded articles, particularly where the manufacturing process requires high throughput and where resin formulations having consistent handling characteristics (e.g., tack and flexibility) would be preferable across normal to elevated laminating environments (as defined by temperatures between 20° C. and 60° C.). The present invention further relates to a manufacturing process for preparing an article, particularly a molded article, from a fiber-reinforced composite material comprising a rapid-curing resin formulation.

Abstract: The present disclosure relates to a composite film made of at least LCP and a fiber fabric, for example presenting a thickness of less than 0.10 mm, as well as articles comprising such composite films, exhibiting low dielectric constant and dissipation factors and being suitable for mobile electronic device components, for example flexible printed circuit board (FPC).

Abstract: The present disclosure relates to the control of the degree of swelling of polymer fiber, such as polymer fiber used in the manufacturing of composite materials, by control of the pH of the coagulation bath during spinning.

Abstract: A polymer comprising repeating units derived from a first monomer, typically acrylonitrile, and repeating units derived from a second monomer different from the first monomer, wherein the second monomer is a compound comprising an ethylenically unsaturated organic anion and an organic cation containing a C?N imine group; a process for producing carbon fibers using the said polymer; and carbon fibers made therefrom, are described herein.

Abstract: A surfacing material that is capable of ultraviolet (UV) protection and self-releasing from a mold surface. The surfacing material is a multilayer structure composed of a curable resin layer laminated to a self-releasing layer. The surfacing material is designed to be co-cured with a composite substrate, for example, a prepreg layup. After co-curing, the composite part surfaced with the surfacing material is releasable from the mold surface with ease. The self-releasing layer functions as a UV blocking layer until the cured composite substrate is ready for painting. When the self-releasing layer removed, a paint-ready surface is revealed. Such surface does not require any surface preparation prior to painting.

Abstract: Bonding films comprising PEEK-PEoEK copolymers are compatible with polyaryletherketone chemistry thereby providing joined polyaryletherketone polymer parts with high fracture toughness and overall good mechanical properties.

Abstract: The present disclosure relates generally to a process for producing polymer fibers, typically polyacrylonitrile-based fibers, the morphology of which is controlled by the use of a polymer additive to form a polymer blend with polyacrylonitrile, which is then subjected to certain coagulation and washing conditions. The present disclosure also relates to carbon fibers produced by processing the polymer fibers made.

Abstract: Polymer compositions for making a stabilized polymeric articles that are resistant to discoloration upon exposure to UV-C light having: (i) an organic polymeric material; and (ii) a hindered phenol, organic phosphite, or a combination thereof, with the provisos that: (a) the OH group on the aromatic ring of the hindered phenol is flanked by two tertiary hydrocarbyl groups, and (b) the organic phosphite does not have any-OAr group linked directly to the P atom of the phosphite, wherein Ar represents an unsubstituted or substituted aryl group, are provided herein. Reduced discoloration is associated with the use of specific hindered phenols and the organic phosphites compared to other hindered phenols and organic phosphites, even in the absence of other polymer additives including UV absorbers, hindered amine light stabilizers (HALS), metal oxides and/or barium salts.

Abstract: Stabilized compositions having an organic material to be stabilized and a resin masterbatch system provided as closed end pellets are provided herein, along with processes for producing stabilized articles.

Abstract: The present disclosure relates to a composite film made of at least one fluoropolymer and a fiber fabric, presenting a thickness of less than 0.10 mm, as well as articles comprising such composite films, exhibiting low dielectric constant and dissipation factors and being suitable for mobile electronic device components, for example flexible printed circuit board (FPC).

Abstract: The present disclosure relates to a process for manufacturing composite articles. and composite articles made thereby. The processes described herein make use of curable compositions containing NCF fabrics having certain types of stitching yarns. The curable compositions and composite articles made according to the present disclosure are particularly suited to the production of composite parts for use in many applications, such as in aviation, automotive, and marine applications.

Abstract: Methods and systems for the flotation recovery of value materials from sulfide mineral sources are disclosed. The flotation recovery of the value materials is performed in a fluidized bed flotation cell utilizing collector materials that include at least one hydrocarbyl group and at least one functional group including sulfur on the hydrocarbyl group, and the hydrocarbyl group includes 2 or more aliphatic carbons and 6 or more total carbons. The methods and systems of the present disclosure advantageously allow for improved recovery of coarse-sized particles, which reduces time and energy expending during sample grinding stages. The methods and systems of the present disclosure also do not exhibit the detrimental frothing behaviors which can be associated with long-chain collectors typically having 6 or more carbon atoms. The systems and methods can be incorporated into existing processing systems to treat samples before or after conventional processing stages.

Abstract: The present invention relates to poly(ether ketone ketone) (PEKK) polymers, a method for the manufacture thereof, to articles and composites made therefrom, to methods of making the composites, and composite articles including the PEKK composites. It was surprisingly discovered that by synthesizing the PEKK polymers from low-metal monomers and selectively controlling the relative amounts of reactants during the synthesis, PEKK polymers having unexpectedly improved melt stability can be obtained. The PEKK composites including the PEKK polymers are especially well-suited for fabrication of thick composite parts where melt stability of the polymer matrix is important.

Abstract: A permeable LSP material that can be incorporated into a resin infusion process such as RTM and VaRTM. This permeable LSP material may be in the form of an elongated or continuous tape that can be used in an automated placement process such as ATL and AFP. In one embodiment, the permeable LSP material includes at least the following components: (a) a nonwoven veil of randomly arranged fibers; (b) a porous electrically conductive layer having openings through its thickness; and (c) a resin material distributed, in a non-continuous manner, throughout the nonwoven veil 11 and between the nonwoven veil and the porous conductive layer. The permeable LSP material can be brought into contact with a dry preform, followed by resin infusion and curing to form a hardened composite part having the LSP material integrated therein.

Abstract: The present disclosure relates to thermoplastic copolyamide particles for toughening and/or reducing microcracking in composite materials, wherein the particles have a given particle distribution.