Patents Assigned to D3 Semiconductor LLC
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Publication number: 20200203511Abstract: Methods and designs are provided for a vertical power semiconductor switch having an IGBT-with-built-in-diode bottom-side structure combined with a SJMOS topside structure in such a way as to provide fast switching with low switching losses (MOSFET), low on-resistance at low currents (SJMOS), low on-resistance at high currents (IGBT), and high current-density capability (IGBT).Type: ApplicationFiled: March 3, 2020Publication date: June 25, 2020Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Patent number: 10580884Abstract: Methods and designs are provided for a vertical power semiconductor switch having an IGBT-with-built-in-diode bottom-side structure combined with a SJMOS topside structure in such a way as to provide fast switching with low switching losses (MOSFET), low on-resistance at low currents (SJMOS), low on-resistance at high currents (IGBT), and high current-density capability (IGBT).Type: GrantFiled: March 5, 2018Date of Patent: March 3, 2020Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Publication number: 20200026517Abstract: A semiconductor device comprises a vertical power device, such as a superjunction MOSFET, an IGBT, a diode, and the like, and a surface device that comprises one or more lateral devices that are electrically active along a top surface of the semiconductor device.Type: ApplicationFiled: September 10, 2018Publication date: January 23, 2020Applicant: D3 Semiconductor, LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Patent number: 10134890Abstract: A vertical power switching device, such as a vertical superjunction metal-oxide-semiconductor field-effect-transistor (MOSFET), in which termination structures in the corners of the integrated circuit are stretched to efficiently shape the lateral electric field. Termination structures in the device include such features as doped regions, field plates, insulator films, and high-voltage conductive regions and elements at the applied substrate voltage. Edges of these termination structures are shaped and placed according to a 2nd-order smooth, non-circular analytic function so as to extend deeper into the die corner from the core region of the device than a constant-distance path. Also disclosed are electrically floating guard rings in the termination region, to inhibit triggering of parasitic p-n-p-n structures.Type: GrantFiled: October 17, 2017Date of Patent: November 20, 2018Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, John V. Spohnheimer, Zhijun Qu
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Publication number: 20180261691Abstract: Methods and designs are provided for a vertical power semiconductor switch having an IGBT-with-built-in-diode bottom-side structure combined with a SJMOS topside structure in such a way as to provide fast switching with low switching losses (MOSFET), low on-resistance at low currents (SJMOS), low on-resistance at high currents (IGBT), and high current-density capability (IGBT).Type: ApplicationFiled: March 5, 2018Publication date: September 13, 2018Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Patent number: 10074735Abstract: A semiconductor device comprises a vertical power device, such as a superjunction MOSFET, an IGBT, a diode, and the like, and a surface device that comprises one or more lateral devices that are electrically active along a top surface of the semiconductor device.Type: GrantFiled: September 1, 2017Date of Patent: September 11, 2018Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Patent number: 9997455Abstract: Improvement of key electrical specifications of vertical semiconductor devices, usually found in the class of devices known as discrete semiconductors, has a direct impact on the performance achievement and power efficiency of the systems in which these devices are used. Imprecise vertical device specifications cause system builders to either screen incoming devices for their required specification targets or to design their system with lower performance or lower efficiency than desired. Disclosed is an architecture and method for achieving a desired target specification for a vertical semiconductor device. Precise trimming of threshold voltage improves targeting of both on-resistance and switching time. Precise trimming of gate resistance also improves targeting of switching time. Precise trimming of a device's effective width improves targeting of both on-resistance and current-carrying capability.Type: GrantFiled: March 6, 2017Date of Patent: June 12, 2018Assignee: D3 Semiconductor LLCInventor: Thomas E. Harrington, III
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Publication number: 20180012981Abstract: A semiconductor device comprises a vertical power device, such as a superjunction MOSFET, an IGBT, a diode, and the like, and a surface device that comprises one or more lateral devices that are electrically active along a top surface of the semiconductor device.Type: ApplicationFiled: September 1, 2017Publication date: January 11, 2018Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Patent number: 9865727Abstract: A semiconductor field-effect device is disclosed that utilizes an octagonal or inverse-octagonal deep trench super-junction in combination with an octagonal or inverse-octagonal gate trench. The field-effect device achieves improved packing density, improved current density, and improved on resistance, while at the same time maintaining compatibility with the multiple-of-45°-angles of native photomask processing and having well characterized (010), (100) and (110) (and their equivalent) silicon sidewall surfaces for selective epitaxial refill and gate oxidation, resulting in improved scalability. By varying the relative length of each sidewall surface, devices with differing threshold voltages can be achieved without additional processing steps. Mixing trenches with varying sidewall lengths also allows for stress balancing during selective epitaxial refill.Type: GrantFiled: November 14, 2016Date of Patent: January 9, 2018Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Robert Kuo-Chang Yang
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Patent number: 9837358Abstract: A vertical drift metal-oxide-semiconductor (VDMOS) transistor with improved contact to source and body regions, and a method of fabricating the same. A masked ion implant of the source regions into opposite-type body regions defines the locations of body contact regions, which are implanted subsequently with a blanket implant. The surface of the source regions and body contact regions are silicide clad, and an overlying insulator layer deposited and planarized. Contact openings are formed through the planarized insulator layer, within which conductive plugs are formed to contact the metal silicide, and thus the source and body regions of the device. A metal conductor is formed overall to the desired thickness, and contacts the conductive plugs to provide bias to the source and body regions.Type: GrantFiled: January 28, 2016Date of Patent: December 5, 2017Assignee: D3 Semiconductor LLCInventor: Thomas E. Harrington, III
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Patent number: 9806186Abstract: A vertical power switching device, such as a vertical superjunction metal-oxide-semiconductor field-effect-transistor (MOSFET), in which termination structures in the corners of the integrated circuit are stretched to efficiently shape the lateral electric field. Termination structures in the device include such features as doped regions, field plates, insulator films, and high-voltage conductive regions and elements at the applied substrate voltage. Edges of these termination structures are shaped and placed according to a 2nd-order smooth, non-circular analytic function so as to extend deeper into the die corner from the core region of the device than a constant-distance path. Also disclosed are electrically floating guard rings in the termination region, to inhibit triggering of parasitic p-n-p-n structures.Type: GrantFiled: October 2, 2015Date of Patent: October 31, 2017Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, John V. Spohnheimer, Zhijun Qu
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Patent number: 9755058Abstract: A semiconductor device comprises a vertical power device, such as a superjunction MOSFET, an IGBT, a diode, and the like, and a surface device that comprises one or more lateral devices that are electrically active along a top surface of the semiconductor device.Type: GrantFiled: February 26, 2016Date of Patent: September 5, 2017Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Publication number: 20170179024Abstract: Improvement of key electrical specifications of vertical semiconductor devices, usually found in the class of devices known as discrete semiconductors, has a direct impact on the performance achievement and power efficiency of the systems in which these devices are used. Imprecise vertical device specifications cause system builders to either screen incoming devices for their required specification targets or to design their system with lower performance or lower efficiency than desired. Disclosed is an architecture and method for achieving a desired target specification for a vertical semiconductor device. Precise trimming of threshold voltage improves targeting of both on-resistance and switching time. Precise trimming of gate resistance also improves targeting of switching time. Precise trimming of a device's effective width improves targeting of both on-resistance and current-carrying capability.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Applicant: D3 Semiconductor LLCInventor: Thomas E. Harrington, III
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Patent number: 9589889Abstract: Improvement of key electrical specifications of vertical semiconductor devices, usually found in the class of devices known as discrete semiconductors, has a direct impact on the performance achievement and power efficiency of the systems in which these devices are used. Imprecise vertical device specifications cause system builders to either screen incoming devices for their required specification targets or to design their system with lower performance or lower efficiency than desired. Disclosed is an architecture and method for achieving a desired target specification for a vertical semiconductor device. Precise trimming of threshold voltage improves targeting of both on-resistance and switching time. Precise trimming of gate resistance also improves targeting of switching time. Precise trimming of a device's effective width improves targeting of both on-resistance and current-carrying capability.Type: GrantFiled: August 3, 2015Date of Patent: March 7, 2017Assignee: D3 SEMICONDUCTOR LLCInventor: Thomas E. Harrington, III
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Publication number: 20170062606Abstract: A semiconductor field-effect device is disclosed that utilizes an octagonal or inverse-octagonal deep trench super-junction in combination with an octagonal or inverse-octagonal gate trench. The field-effect device achieves improved packing density, improved current density, and improved on resistance, while at the same time maintaining compatibility with the multiple-of-45°-angles of native photomask processing and having well characterized (010), (100) and (110) (and their equivalent) silicon sidewall surfaces for selective epitaxial refill and gate oxidation, resulting in improved scalability. By varying the relative length of each sidewall surface, devices with differing threshold voltages can be achieved without additional processing steps. Mixing trenches with varying sidewall lengths also allows for stress balancing during selective epitaxial refill.Type: ApplicationFiled: November 14, 2016Publication date: March 2, 2017Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Robert Kuo-Chang Yang
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Patent number: 9496386Abstract: A semiconductor field-effect device is disclosed that utilizes an octagonal or inverse-octagonal deep trench super-junction in combination with an octagonal or inverse-octagonal gate trench. The field-effect device achieves improved packing density, improved current density, and improved on resistance, while at the same time maintaining compatibility with the multiple-of-45°-angles of native photomask processing and having well characterized (010), (100) and (110) (and their equivalent) silicon sidewall surfaces for selective epitaxial refill and gate oxidation, resulting in improved scalability. By varying the relative length of each sidewall surface, devices with differing threshold voltages can be achieved without additional processing steps. Mixing trenches with varying sidewall lengths also allows for stress balancing during selective epitaxial refill.Type: GrantFiled: August 3, 2015Date of Patent: November 15, 2016Assignee: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Robert Kuo-Chang Yang
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Publication number: 20160254373Abstract: A semiconductor device comprises a vertical power device, such as a superjunction MOSFET, an IGBT, a diode, and the like, and a surface device that comprises one or more lateral devices that are electrically active along a top surface of the semiconductor device.Type: ApplicationFiled: February 26, 2016Publication date: September 1, 2016Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Zhijun Qu
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Publication number: 20150340454Abstract: A semiconductor field-effect device is disclosed that utilizes an octagonal or inverse-octagonal deep trench super-junction in combination with an octagonal or inverse-octagonal gate trench. The field-effect device achieves improved packing density, improved current density, and improved on resistance, while at the same time maintaining compatibility with the multiple-of-45°-angles of native photomask processing and having well characterized (010), (100) and (110) (and their equivalent) silicon sidewall surfaces for selective epitaxial refill and gate oxidation, resulting in improved scalability. By varying the relative length of each sidewall surface, devices with differing threshold voltages can be achieved without additional processing steps. Mixing trenches with varying sidewall lengths also allows for stress balancing during selective epitaxial refill.Type: ApplicationFiled: August 3, 2015Publication date: November 26, 2015Applicant: D3 Semiconductor LLCInventors: Thomas E. Harrington, III, Robert Kuo-Chang Yang
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Publication number: 20150340318Abstract: Improvement of key electrical specifications of vertical semiconductor devices, usually found in the class of devices known as discrete semiconductors, has a direct impact on the performance achievement and power efficiency of the systems in which these devices are used. Imprecise vertical device specifications cause system builders to either screen incoming devices for their required specification targets or to design their system with lower performance or lower efficiency than desired. Disclosed is an architecture and method for achieving a desired target specification for a vertical semiconductor device. Precise trimming of threshold voltage improves targeting of both on-resistance and switching time. Precise trimming of gate resistance also improves targeting of switching time. Precise trimming of a device's effective width improves targeting of both on-resistance and current-carrying capability.Type: ApplicationFiled: August 3, 2015Publication date: November 26, 2015Applicant: D3 SEMICONDUCTOR LLCInventor: Thomas E. Harrington, III
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Patent number: 9117709Abstract: Improvement of key electrical specifications of vertical semiconductor devices, usually found in the class of devices known as discrete semiconductors, has a direct impact on the performance achievement and power efficiency of the systems in which these devices are used. Imprecise vertical device specifications cause system builders to either screen incoming devices for their required specification targets or to design their system with lower performance or lower efficiency than desired. Disclosed is an architecture and method for achieving a desired target specification for a vertical semiconductor device. Precise trimming of threshold voltage improves targeting of both on-resistance and switching time. Precise trimming of gate resistance also improves targeting of switching time. Precise trimming of a device's effective width improves targeting of both on-resistance and current-carrying capability.Type: GrantFiled: November 26, 2013Date of Patent: August 25, 2015Assignee: D3 Semiconductor LLCInventor: Thomas E. Harrington, III