Abstract: A method for making an aircraft brake disc includes: a first step of manufacturing a rotary disc preform for manufacturing a rotary disc and a fixing disc preform for manufacturing a fixing disc; and a second step of densifying the rotary disc preform such that density continuously increases from the center to the outside of the rotary disc and of densifying the fixing disc preform such that density continuously decreases from the center to the outside of the fixing disc.

Abstract: A brake disc manufactured by a method of manufacturing a brake disc according to the present invention includes a carbon fiber Cf, silicon Si, silicon carbide Sic, and a silicon-copper alloy SixCuy. The carbon fiber Cf, silicon Si, carbon C, and silicon carbide SiC make a disc light and provide high thermal shock resistance, anti-oxidation, wear resistance, strength, and friction coefficient. The copper Cu and silicon-copper alloy SixCuy increase heat capacity at constant volume of a disc, so a large increase in temperature of the disc is prevented and a changing range of the friction coefficient is reduced in braking. Accordingly, the brake disc according to the present invention has all of the advantage of a brake disc made of a carbon fiber-reinforced ceramic composites without thermal deformation and deterioration of a pad, a hat part, and a caliper.

Abstract: An apparatus for testing an aircraft brake disc includes: a base member having a shaft mount unit; a main shaft rotatably mounted on the shaft mount unit of the base member; a wheel assembly couple to the main shaft; a first wheel mount assembly that is disposed at a side from the base member to move in the radial direction of the wheel assembly; a first driving unit moving the first wheel mount assembly; a second wheel mount assembly that is disposed at the other side from the base member to move in the radial direction of the wheel assembly; a second driving unit moving the second wheel mount assembly; a motor assembly connected to a side of the main shaft and rotating the wheel assembly; and a first flywheel assembly separably coupled to the other side of the main shaft.

Abstract: A carbon ceramic brake disc according to the present invention includes: a support body having cooling channels at the center portion; and friction layers directly attached to the top and the bottom of the support body without a bonding layer and having components different from the components of the support body, in which the support body is composed of a plurality of layers having components similar to the friction layers, gradually toward the friction layers from the cooling channels as the center. Accordingly, the support body can perform thermomechanical shock absorbing that is an original function and the friction layers and the support body can be prevented from separating while the carbon ceramic brake disc is manufactured.

Abstract: A method of manufacturing a three dimension preform having high thermal conductivity includes: a first step of manufacturing a unidirectional carbon fabric from a heat resistant fiber; a second step of putting the unidirectional carbon fabric into an aqueous solution with carbon nanomaterials contained in a vessel; a third step of taking the unidirectional carbon fabric out of the vessel and then drying the unidirectional carbon fabric; a fourth step of repeating the second step and the third step; a fifth step of stacking the unidirectional carbon fabrics with web carbon fabrics, which are made of a heat resistant fiber, inserted between the unidirectional carbon fabrics; and a sixth step of punching the stacked unidirectional carbon fabrics and the web carbon fabrics with a needle.

Abstract: The present invention relates to a carbon-ceramic brake disc, and the present invention includes a plurality of heat dissipation holes formed in a frictional surface; a curved surface formed between the frictional surface and an inner surface of the hole dissipation hole; and a groove formed at the inner surface of the heat dissipation hole. According to the present invention, in a brake system, when brake pads press the frictional surfaces of the carbon-ceramic brake disc brake to generate braking force, frictional heat in the carbon-ceramic brake disc is effectively dissipated to the outside. That is, the carbon-ceramic brake disc is effectively cooled. Thus, the transferring of the frictional heat generated in the carbon-ceramic brake disc to a hat part is reduced, so that it is possible to minimize deformation of the carbon-ceramic brake disc and the hat part.