Abstract: A form assembly for forming vertical concrete walls for prefabricated apartment and office modules. The form assembly has a wall form having a plurality of internal wall forms and corresponding external wall forms. The wall form is connected to a support structure, and a plurality of hydraulic lifting cylinders connect to the support structure to raise and lower the wall form. The form assembly may also have hydraulic open and close mechanisms, hydraulic form ties and a control console for the hydraulic system. External corner mechanisms may be provided for locking the external form corners in place prior to concrete pouring. An efficient method of manufacturing the modules includes several steps. Slab reinforcement bars and conduits are layed on a slab deck. Concrete is poured over the slab reinforcement bars and conduits to form a slab. Wall reinforcement bars and conduits are erected on the slab for vertical walls.

Abstract: A form assembly is disclosed for forming vertical concrete walls for prefabricated apartment and office modules. The form assembly has a wall form having a plurality of internal wall forms and corresponding external wall forms. The wall form is connected to a support structure, and a plurality of hydraulic lifting cylinders connect to the support structure to raise and lower the wall form. The form assembly may also have hydraulic open and close mechanisms, hydraulic form ties and a control console for the hydraulic system. External corner mechanisms may be provided for locking the external form corners in place prior to concrete pouring. An efficient method of manufacturing the modules includes several steps. Slab reinforcement bars and conduits are layed on a slab deck. Concrete is poured over the slab reinforcement bars and conduits to form a slab. Wall reinforcement bars and conduits are erected on the slab for vertical walls.