Patents Assigned to Daido Metal Company
  • Patent number: 11835084
    Abstract: A half thrust bearing for a crankshaft of an internal combustion engine is formed of a back metal layer and a bearing alloy layer to have a slide surface and two thrust reliefs. Each thrust relieve includes a first region, where the back metal layer is exposed, on a circumferential end surface side, and a second region and a third region, where the bearing alloy layer is exposed while the slide surface includes a fourth region. A circumferential end region consists of the first and second regions. The bearing alloy layer includes a uniform thickness portion, and a decreased thickness portion adjacent to an inner-diameter-side end surface in a cross-section of the second region and includes a uniform thickness portion and an increased thickness portion adjacent to the inner-diameter-side surface in cross-sections of the third and fourth regions.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: December 5, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Tomohiro Yamada
  • Patent number: 11786969
    Abstract: Provided is a method for producing a sliding member formed by impregnating a porous base member made of a bronze-based alloy with a resin material, the sliding member including a sliding surface where both the porous base member and the resin material are exposed, the method including: a step of preparing a back metal layer; a porous base member formation step of forming the porous base member by depositing particles of the bronze-based alloy on a surface of the back metal layer and sintering the particles; an impregnation step of impregnating the porous base member with the resin material; a deformation step of deforming an end edge of the back metal layer in a direction away from the sliding surface; and a cutting step of cutting the porous base member impregnated with the resin material to form the sliding surface.
    Type: Grant
    Filed: April 1, 2022
    Date of Patent: October 17, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Ayako Yamamoto, Yoshifumi Ito, Norihito Watanabe, Hirotaka Inoue, Akihiro Matsuoka
  • Patent number: 11761475
    Abstract: Provided is a half bearing constituting a sliding bearing for a shaft member of an internal combustion engine that is unlikely to cause seizure in a sliding surface even if deflection or whirling of the shaft member occurs during an operation of the internal combustion engine.
    Type: Grant
    Filed: January 28, 2022
    Date of Patent: September 19, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Daiki Iida, Yasushi Saito
  • Patent number: 11761487
    Abstract: A sliding member for a thrust bearing is provided. A sliding layer includes fibrous particles dispersed in a synthetic resin, and has a sliding surface side region and an interface side region. The particles have an average particle size Dsur, first and Dsur, second respectively in first and second cross-sections in the sliding surface side region, and Dint, first and Dint, second respectively in first and second cross-sections in the interface side region. Dsur, first and Dint, second are 5-30 ?m, and Dsur, second and Dint, first are 5 to 20% of respectively Dsur, first and Dint, second. A dispersion index of the particles having the major axis length of 20 ?m or longer is 5 or more, both in the sliding surface side region in view of the first cross-section and in the interface side region in view of the second cross-section.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: September 19, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Takayoshi Yamauchi
  • Patent number: 11739789
    Abstract: Provided is a half bearing constituting a sliding bearing that is unlikely to cause damage during an operation of an internal combustion engine. The half bearing includes at least one protrusion, and the protrusion projects outward in a radial direction from an outer circumferential surface. A recessed portion that is recessed inward in the radial direction from the outer circumferential surface is formed over the entire inner-circumferential length between the protrusion and a circumferential-direction end surface of the half bearing. Two radial-direction grooves are formed in the circumferential-direction end surface of the half bearing relative to the protrusion, and each of the radial-direction grooves is adjacent to each of recessed portion side surfaces. The radial-direction grooves extend in the radial direction along the recessed portion side surfaces and are separated from the recessed portion at a midpoint of the extension.
    Type: Grant
    Filed: August 8, 2022
    Date of Patent: August 29, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Keisuke Shinoda, Tomohiro Yamada, Satoshi Kamiya
  • Patent number: 11703087
    Abstract: Disclosed herein is a sliding member having an alloy overlay layer that comes into sliding contact with a counterpart member thereof and has improved fatigue resistance. The sliding member comprises a base material layer and an alloy overlay layer formed on the base material layer, in which the alloy overlay layer has a soft metal phase made of tin and precipitated in a metallic matrix phase made of aluminum, and when an average aspect ratio of the soft metal phase is defined as A, and its standard deviation is defined as A?, A+A? is 3.0 or less. In this case, the soft metal phase has a shape close to a sphere without elongating in a certain direction.
    Type: Grant
    Filed: December 25, 2018
    Date of Patent: July 18, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Tomoyasu Shiroya, Hiroki Kobayakawa
  • Patent number: 11680603
    Abstract: Proposed is a novel coupling mechanism capable of applying a preload to a ball portion and a socket portion which constitute a coupling mechanism of a titling pad bearing, without using a spring element.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: June 20, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Toshiro Matsumoto
  • Patent number: 11649802
    Abstract: A sliding member including, a support layer and a sliding layer provided on a side of one end surface of the support layer configured to slide on a mating member, the sliding layer having a hardness set higher toward an outer side than at a center in an axial direction.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: May 16, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Junpei Hosokawa
  • Patent number: 11629755
    Abstract: A sliding member includes a resin overlay layer on a sliding surface side coming into sliding contact with a mating member. The resin overlay layer has a surface roughness parameter Rk satisfying 0.4?Rk?1.2, and a surface area ratio S=S2/S1 calculated when an area of an arbitrary measurement field of view is designated by S1 and a surface area of the measurement field of view is designated by S2 satisfies 2.5?S?4.5.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: April 18, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Shigeru Inami, Erina Yasuda, Kenji Nimura
  • Patent number: 11619256
    Abstract: A half thrust bearing for a crankshaft of an internal combustion engine is formed of a back metal layer and a bearing alloy layer to have a slide surface and two thrust reliefs. Each thrust relieve includes a first region, where the back metal layer is exposed, on a circumferential end surface side, and a second region, where the bearing alloy layer is exposed, on the slide surface side while the slide surface includes two third regions adjacent to the second region, and a fourth region between the two third regions. A circumferential end region consists of the first, second and third regions. In the second region and the third regions, the bearing alloy layer includes a uniform thickness portion at a radial center, and a decreased thickness portion adjacent to an inner-diameter-side end surface.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: April 4, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Tomohiro Yamada
  • Patent number: 11614122
    Abstract: A sliding member includes an overlay layer made of a resin on a side of a sliding surface of a bearing alloy layer. When a valley void volume Vvv (?m3/?m2) in the sliding surface of the overlay layer is defined as Vv1, Vv1 is in a range of 0.015?Vv1?0.200.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: March 28, 2023
    Assignee: DAIDO METAL COMPANY LTD
    Inventors: Na Li, Erina Yasuda
  • Patent number: 11566658
    Abstract: Provided is a half bearing constituting a sliding bearing for a shaft member of an internal combustion engine that is unlikely to cause seizure in a sliding surface even if deflection or whirling of the shaft member occurs during an operation of the internal combustion engine.
    Type: Grant
    Filed: January 28, 2022
    Date of Patent: January 31, 2023
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Daiki Iida, Yasushi Saito
  • Patent number: 11493086
    Abstract: An Al-based bearing alloy and a slide bearing incorporating the alloy exhibit high corrosion resistance and maintain high strength for a long period of time even in a high temperature environment. The Al-based bearing alloy and slide bearing includes an Al matrix, and acicular compounds which are needle-shaped that precipitate at a plurality of sites in a structure of the Al matrix, and that have a minor diameter and a major diameter.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: November 8, 2022
    Assignee: DAIDO METAL COMPANY LTD
    Inventors: Kei Ishikura, Akihiro Kose, Kazuaki Toda, Eisaku Inoue
  • Patent number: 11454281
    Abstract: Disclosed herein is a sliding member for an internal-combustion engine of an automobile or the like. The sliding member has excellent sliding properties due to high oleophilicity of its sliding surface achieved by adjusting the surface texture of a resin layer forming the sliding surface, which makes it possible to effectively prevent wear or seizure of the sliding member and a counterpart sliding member thereof. The sliding member includes a resin layer provided on a surface of a base material, in which the resin layer has a surface roughness of 1.05 or more, preferably 1.07 or more. The mean spacing (s) between local peaks of the resin layer may be in the range of 2 ?m or more but 12 ?m or less, but may be preferably in the range of 2 ?m or more but 10 ?m or less. Further, the mean height (Rc) of the resin layer may be in the range of 0.5 ?m or more but 5.0 ?m or less, but may be preferably in the range of 0.5 ?m or more but 3.0 ?m or less.
    Type: Grant
    Filed: December 25, 2018
    Date of Patent: September 27, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Kenji Nimura, Erina Yasuda
  • Patent number: 11441607
    Abstract: Provided is a sliding member for a thrust bearing. The sliding member includes a back-metal layer and a sliding layer, and has a partially annular shape. The sliding layer includes a synthetic resin and has a sliding surface. In a center line region of the sliding layer, the sliding layer has a linear expansion coefficient KS in a direction parallel to a circumferential direction of the sliding member, a linear expansion coefficient KJ in a direction parallel to a radial direction of the sliding member, and a linear expansion coefficient KT in a direction perpendicular to the sliding surface, and the linear expansion coefficients KS, KJ, and KT satisfy the following relations (1) and (2): Relation (1): 1.1?KS/KJ?2; and Relation (2): 1.3?KT/{(KS+KJ)/2}?2.5.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: September 13, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Hideyuki Nakajima
  • Patent number: 11441600
    Abstract: Provided is a sliding member for a journal bearing. The sliding member includes a back-metal layer and a sliding layer, and has a partially cylindrical shape. The sliding layer includes a synthetic resin and has a sliding surface. The sliding layer has a linear expansion coefficient KS in a direction parallel to a circumferential direction of the sliding member, a linear expansion coefficient KJ in a direction parallel to a center axis direction of the sliding member, and a linear expansion coefficient KT in a direction perpendicular to the sliding surface, and the linear expansion coefficients KS, KJ, and KT satisfy the following relations (1) and (2): Relation (1): 1.1?KS/KJ?2; and Relation (2): 1.3?KT/{(KS+KJ)/2}?2.5.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: September 13, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Hideyuki Nakajima
  • Patent number: 11391325
    Abstract: In order to enable a bearing system in which a plurality of bearings operate simultaneously or in association with each other to achieve an optimal overall performance: this bearing system is equipped with a bearing A and a measurement execution unit A therefor, a bearing B and a measurement execution unit B therefor, and a control unit for controlling the measurement execution unit A and the measurement execution unit B; the control unit transmits an instruction to the measurement execution unit A and the measurement execution unit B to enable execution of the performance required of the bearing system. The measurement execution unit A and the measurement execution unit B respectively operate the bearing A and the bearing B under an instructed operation condition.
    Type: Grant
    Filed: July 5, 2019
    Date of Patent: July 19, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Kwangik Na, Yuji Kawaai, Tadatoshi Nagasaki
  • Patent number: 11333198
    Abstract: A sliding member includes a back-metal layer and a sliding layer made of a copper alloy. The back-metal layer is made of a hypoeutectoid steel including 0.07 to 0.35 mass % of carbon, and has a structure including a ferrite phase and pearlite. The back-metal layer includes a pore existing region including a plurality of closed pores that are not open to a bonding surface when viewing a cross-section perpendicular to a sliding surface. The closed pores have an average size of 5 to 15 ?m. The pore existing region extends from the bonding surface toward an inner portion of the back-metal layer, and has a thickness of 10 to 60 ?m. A ratio V2/V1 of a total volume V2 of the closed pores to a volume V1 of the pore existing region is 0.05 to 0.1.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: May 17, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Ryo Hanai
  • Patent number: 11261904
    Abstract: A semi-cylindrical half bearing for a sliding bearing includes at least one axial groove formed on its inner circumferential surface that includes a smooth groove surface formed back away from the inner circumferential surface toward a radially outer side of the half bearing. The groove surface forms a convex curve toward the radially outer side in a cross-section perpendicular to the axial direction of the half bearing, and forms a straight line extending in the axial direction in a cross-section parallel to the axial direction. The half bearing further includes a plurality of axial narrow grooves formed on the groove surface so as to be back away from the groove surface toward the radially outer side, that extend in the axial direction of the half bearing.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: March 1, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Ryota Ito, Seiji Amano, Shiho Goto
  • Patent number: 11261913
    Abstract: Disclosed herein is a sliding member, such as a sliding bearing, including a resin overlay layer having improved conformability. The sliding member includes a bearing alloy layer and a resin overlay layer formed on the bearing alloy layer, wherein the resin overlay layer includes a solid lubricant phase, a binder resin phase, and a cushion phase, and an area ratio of the cushion phase is 0.5% or more but 5.0% or less.
    Type: Grant
    Filed: August 8, 2018
    Date of Patent: March 1, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Yuma Haneda, Hiroki Kobayakawa