Patents Assigned to Daido Tokushuko Kabushiki Kaisha
  • Patent number: 9304176
    Abstract: The present invention provides a thin-film magnetic sensor including: a giant magnetoresistive film having a giant magnetoresistive effect, and thin-film yokes each composed of a soft magnetic material and electrically connected to both ends of the giant magnetoresistive film, in which each of the thin-film yokes includes an outer yoke which is composed of a first soft magnetic material and is provided outward with respect to the giant magnetoresistive film and an inner yoke which is composed of a second soft magnetic material and is provided between the giant magnetoresistive film and the outer yoke; the first soft magnetic material is composed of a crystalline or microcrystalline soft magnetic material; the thin-film magnetic sensor is obtained by (1) forming the each outer yoke, the giant magnetoresistive film and the each inner yoke in this order, and (2) performing a heat treatment for improving soft magnetic characteristics of the each outer yoke before forming the giant magnetoresistive film; and a len
    Type: Grant
    Filed: December 28, 2010
    Date of Patent: April 5, 2016
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Shigenobu Koyama, Kaori Imaeda
  • Patent number: 8900511
    Abstract: The present invention relates a high-strength nonmagnetic stainless steel, containing, by weight percent, 0.01 to 0.06% of C, 0.10 to 0.50% of Si, 20.5 to 24.5% of Mn, 0.040% or less of P, 0.010% or less of S, 3.1 to 6.0% of Ni, 0.10 to 0.80% of Cu, 20.5 to 24.5% of Cr, 0.10 to 1.50% of Mo, 0.0010 to 0.0050% of B, 0.010% or less of O, 0.65 to 0.90% of N, and the remainder being Fe and inevitable impurities; the steel satisfying the following formulae (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30??(1), {Ni}/{Cr}?0.15??(2), 2.0?[Ni]/[Mo]?30.0??(3), and [C]×1000/[Cr]?2.5??(4), wherein [Cr], [Mo], [N], [Ni], [Mo] and [C] represent the content of Cr, the content of Mo, the content of N, the content of Ni, the content of Mo and the content of C in the steel, respectively, and {Ni} represents the sum of [Ni], [Cu] and [N], and {Cr} represents the sum of [Cr] and [Mo]. The present invention further relates to a high-strength nonmagnetic stainless steel part containing the steel and a process for producing the same.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: December 2, 2014
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Koichi Ishikawa, Tetsuya Shimizu
  • Patent number: 8894778
    Abstract: The present invention relates to a mechanical part, which is obtained by: processing a steel into a shape of a part, the steel having an alloy composition containing, by weight percent, C: 0.10 to 0.30%, Si: 0.50 to 3.00%, Mn: 0.30 to 3.00%, P: 0.030% or less, S: 0.030% or less, Cu: 0.01 to 1.00%, Ni: 0.01 to 3.00%, Cr: 0.20 to 1.00%, Al: 0.20% or less, N: 0.05% or less, and the remainder of Fe and inevitable impurities, and the alloy composition satisfying the following condition: [Si %]+[Ni %]+[Cu %]?[Cr %]>0.50, in which [Si %], [Ni %], [Cu %] and [Cr %] represent the concentration of Si, the concentration of Ni, the concentration of Cu and the concentration of Cr in the alloy composition, respectively; subjecting the steel to a carburizing treatment in a vacuum, followed by gradually cooling the steel; and subsequently subjecting the steel to a high-frequency hardening to thereby harden a surface of the steel.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: November 25, 2014
    Assignees: Daido Tokushuko Kabushiki Kaisha, Aisin Aw Co., Ltd.
    Inventors: Toshiyuki Morita, Kouji Ohbayashi, Masaki Kuwabara, Taro Matsukawa, Yutaka Eto, Kohki Mizuno
  • Patent number: 8748737
    Abstract: A concentrator photovoltaic device includes: an optical concentrator; a solar battery cell; a homogenizer; a sealant; and a light transmission preventing layer. The homogenizer has a trapezoidal shape in which a sectional area at the optical concentrator side is larger than a sectional area at the solar battery cell side, a relationship of nh>nf>nt is satisfied among a refractive index nh of the homogenizer, a refractive index nf of the sealant, and a refractive index nt of the light transmission preventing layer, a thickness (H) of the light transmission preventing layer is equal to or larger than 0.1 mm and equal to or smaller than 1.2 mm, and a relationship of 0.5?b/a<1.0 is satisfied between a height (b) of the light transmission preventing layer and a height (a) of the sealant at a position where the light transmission preventing layer is formed.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: June 10, 2014
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Hirokazu Nagai, Tomokazu Nakatani, Daichi Tokuyasu
  • Patent number: 8696836
    Abstract: The present invention provides a nonmagnetic high-hardness alloy having a Ni-based alloy composition containing; by weight %, C of 0.1% or less: Si of 2.0% or less; Mn of 2.0% or less; P of 0.03% or less; S of 0.01% or less; Cr of 30 to 45%; Al of 1.5 to 5.0%; and a balance of unavoidable impurities and Ni, the nonmagnetic high-hardness alloy being subjected to cold or warm plastic working and then ageing treatment, and a method for producing the nonmagnetic high-hardness alloy.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: April 15, 2014
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Noritaka Takahata, Michiharu Ogawa, Shigeki Ueta, Tetsuya Shimizu
  • Patent number: 8512486
    Abstract: The present invention provides a beta-type titanium alloy including, by weight %: Nb: 10 to 25%; Cr: 1 to 10%; at least one of Zr: 10% or less and Sn: 8% or less, satisfying Zr+Sn being 10% or less; and the balance of Ti and inevitable impurities, the alloy having Young's modulus of 100 GPa or less, a process for producing the beta-type titanium alloy, and a beta-type titanium alloy product.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: August 20, 2013
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Yoshihiko Koyanagi, Michiharu Ogawa, Tetsuya Shimizu
  • Patent number: 8491838
    Abstract: The present invention relates to a low thermal expansion Ni-base superalloy containing, in terms of mass %, C: 0.15% or less; Si: 1% or less; Mn: 1% or less; Cr: 5% or more but less than 20%; at least one of Mo, W and Re, in which Mo+½(W+Re) is 5% or more but less than 20%; W: 10% or less; Al: 0.1 to 2.5%; Ti: 0.10 to 0.95%; Nb+½Ta: 1.5% or less; B: 0.001 to 0.02%; Zr: 0.001 to 0.2%; Fe: 4.0% or less; and a balance of inevitable impurities and Ni, in which the total amount of Al, Ti, Nb and Ta is 2.0 to 6.5% in terms of atomic %. The low thermal expansion Ni-base superalloy of the present invention has a thermal expansion coefficient almost equal to that of 12 Cr ferritic steel, excellent high temperature strength, excellent corrosion and oxidation resistance, good hot-workability, and excellent weldability.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: July 23, 2013
    Assignees: Daido Tokushuko Kabushiki Kaisha, Mitsubishi Heavy Industries, Ltd.
    Inventors: Shuji Hamano, Shigeki Ueta, Ryuichi Yamamoto, Yoshikuni Kadoya, Takashi Nakano, Shin Nishimoto
  • Patent number: 8133632
    Abstract: An Au plated film 12 is formed on the surface of a plate-formed metal base 13 composed of a metal less noble than Au, and the product is cut along a planned cutting line 18 reflecting a contour of a desired component, to thereby form a separator 10. Thus-formed separator 10 has the Au plated film 12 formed on the main surface 10a thereof, and has a cutting plane 16 formed as an end face 16 stretched up to the main surface 10a. The metal base 13 exposes in a part of the cutting plane 16, in a width of the exposed region of 1 mm or less. This is successful in providing a metal component for fuel cell which is satisfactory in the corrosion resistance and allows easy fabrication at low costs, a method of manufacturing the same, and also in providing a fuel cell having thus-fabricated metal component for fuel cell.
    Type: Grant
    Filed: October 5, 2009
    Date of Patent: March 13, 2012
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Shinobu Takagi, Masaki Shinkawa, Mikio Ura, Shinichi Yagi, Yasushi Kaneta, Tatsuo Hisada
  • Publication number: 20110284076
    Abstract: A concentrator photovoltaic device includes: an optical concentrator; a solar battery cell; a homogenizer; a sealant; and a light transmission preventing layer. The homogenizer has a trapezoidal shape in which a sectional area at the optical concentrator side is larger than a sectional area at the solar battery cell side, a relationship of nh>nf>nt is satisfied among a refractive index nh of the homogenizer, a refractive index nf of the sealant, and a refractive index nt of the light transmission preventing layer, a thickness (H) of the light transmission preventing layer is equal to or larger than 0.1 mm and equal to or smaller than 1.2 mm, and a relationship of 0.5?b/a<1.0 is satisfied between a height (b) of the light transmission preventing layer and a height (a) of the sealant at a position where the light transmission preventing layer is formed.
    Type: Application
    Filed: May 18, 2011
    Publication date: November 24, 2011
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Hirokazu Nagai, Tomokazu Nakatani, Daichi Tokuyasu
  • Publication number: 20110236247
    Abstract: The present invention provides a heat resistant steel for an exhaust valve, containing: more than 0.50% by mass but less than 0.80% by mass of C, more than 0.30% by mass but less than 0.60% by mass of N, 17.0% by mass or more but less than 25.0% by mass of Cr, 4.0% by mass or more but less than 12.0% by mass of Ni, 7.0% by mass or more but less than 14.0% by mass of Mn, 2.0% by mass or more but less than 6.0% by mass of Mo, more than 0.5% by mass but less than 1.5% by mass of Si, and 0.025% by mass or more but less than 1.0% by mass of Nb, with the balance consisting of Fe and unavoidable impurities, in which a content of P contained in the unavoidable impurities is regulated to less than 0.03% by mass, a total content of C and N is from 0.85% by mass to 1.3% by mass, and a ratio of the content of Nb to the content of C is 0.05 or more but less than 1.8.
    Type: Application
    Filed: March 24, 2011
    Publication date: September 29, 2011
    Applicants: Daido Tokushuko Kabushiki Kaisha, Honda Motor Co., Ltd.
    Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
  • Patent number: 8012272
    Abstract: The present invention provides a tool steel containing, by mass percent, 0.55 to 0.85% of C, 0.20 to 2.50% of Si, 0.30 to 1.20% of Mn, 0.50% or less of Cu, 0.01 to 0.50% of Ni, 6.00 to 9.00% of Cr, 0.1 to 2.00% of Mo+0.5 W, and 0.01 to 0.40% of V, with the balance of Fe and inevitable impurities, in which, when an area rate of a coarse carbide having a circle equivalent diameter of 2 ?m or more in a cross section parallel to a forging direction is represented by L(%) and an area rate of the coarse carbide in a cross section perpendicular to the forging direction is represented by T(%), the area rate L is 0.001% or more, the area rate T is 0.001% or more, and the ratio L/T is within a range from 0.90 to 3.00. The tool steel of the invention exhibits an isotropic size change in quenching and tempering.
    Type: Grant
    Filed: October 30, 2008
    Date of Patent: September 6, 2011
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventor: Takayuki Shimizu
  • Patent number: 8002906
    Abstract: The present invention provides a rare earth magnet, which is formed through at least hot molding, the rare earth magnet containing grains including an R2X14B phase as a main phase, and a grain boundary phase surrounding peripheries of the grains, in which R is at least one element selected from the group consisting of Nd, Pr, Dy, Tb and Ho, and X is Fe or Fe with a part being substituted by Co; in which an element RH is more concentrated in the grain boundary phase than in the grains, in which the element RH is at least one element selected from the group consisting of Dy, Tb and Ho; and the element RH is present with a substantially constant concentration distribution from the surface part of the magnet to the central part of the magnet.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: August 23, 2011
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Shunji Suzuki, Hayato Hashino, Masahiro Hiraoka, Takao Yabumi
  • Publication number: 20110175606
    Abstract: The present invention provides a thin-film magnetic sensor including: a giant magnetoresistive film having a giant magnetoresistive effect, and thin-film yokes each composed of a soft magnetic material and electrically connected to both ends of the giant magnetoresistive film, in which each of the thin-film yokes includes an outer yoke which is composed of a first soft magnetic material and is provided outward with respect to the giant magnetoresistive film and an inner yoke which is composed of a second soft magnetic material and is provided between the giant magnetoresistive film and the outer yoke; the first soft magnetic material is composed of a crystalline or microcrystalline soft magnetic material; the thin-film magnetic sensor is obtained by (1) forming the each outer yoke, the giant magnetoresistive film and the each inner yoke in this order, and (2) performing a heat treatment for improving soft magnetic characteristics of the each outer yoke before forming the giant magnetoresistive film; and a len
    Type: Application
    Filed: December 28, 2010
    Publication date: July 21, 2011
    Applicant: Daido Tokushuko Kabushiki Kaisha
    Inventors: Shigenobu KOYAMA, Kaori Imaeda
  • Patent number: 7914732
    Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: March 29, 2011
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
  • Patent number: 7867315
    Abstract: The invention provides a hard-particle powder for sintered body, which contains, by mass %, 2% to 3.5% of Si, 6% to 10% of Cr, 20% to 35% of Mo, 0.01% to 0.5% of REM, and the remainder being Co and unavoidable impurities. The invention further provides a sintered body obtained through a mixing step of mixing the above-mentioned hard-particle powder for sintered body with a pure iron powder and a graphite powder to obtain a powder mixture, a forming step of compacting the powder mixture to obtain a compact, and a sintering step of sintering the compact. The hard-particle powder according to the invention has the effect of giving a sintered body having improved wear resistance without substantially impairing powder characteristics and sintering characteristics. Additionally, the sintered body according to the invention has the effect of having excellent wear resistance.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: January 11, 2011
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Tomomi Yamamoto, Seiji Kurata
  • Patent number: 7852269
    Abstract: According to the ultrawideband communication antenna, since surfaces of the antenna element are coated with the first resin layer and the second resin layer each of which is mixed with the nonmagnetic metal powder and has an insulating property and a high specific inductive capacity, the size is largely reduced. Further, since the nonmagnetic metal powder is used, the first resin layer and the second resin layer are free from a loss of magnetism generated therein, thereby enabling to maintain a loss of the antenna to a low level.
    Type: Grant
    Filed: August 6, 2007
    Date of Patent: December 14, 2010
    Assignees: Daido Tokushuko Kabushiki Kaisha, Tokyo Institute of Technology
    Inventors: Kazuhisa Tsutsui, Yoshifumi Matui, Akihiko Saito, Mikiko Fukase, Takahiro Aoyagi
  • Publication number: 20100294978
    Abstract: The present invention provides a metal/insulator nanogranular material including: ferromagnetic particles having a composition represented by the formula (1) (Fe1?xCox)100?z(B1?ySiy)z??(1) in which x, y and z each satisfy 0?x?1, 0?y?1, and 0<z?20; and an insulating matrix constituted of an Mg—F compound, the insulating matrix being filled to surround the ferromagnetic particles.
    Type: Application
    Filed: May 18, 2010
    Publication date: November 25, 2010
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Seiichi NAGATA, Shigenobu KOYAMA, Sanji KANIE
  • Publication number: 20100272593
    Abstract: The present invention provides a high corrosion-resistant, high-strength and non-magnetic stainless steel containing: C: 0.01% to 0.05% by mass, Si: 0.05% to 0.50% by mass, Mn: more than 16.0% by mass but 19.0% by mass or less, P: 0.040% by mass or less, S: 0.010% by mass or less, Cu: 0.50% to 0.80% by mass, Ni: 3.5% to 5.0% by mass, Cr: 17.0% to 21.0% by mass, Mo: 1.80% to 3.50% by mass, B: 0.0010% to 0.0050% by mass, O: 0.010% by mass or less, and N: 0.45% to 0.65% by mass, with the balance substantially composed of Fe and unavoidable impurities, the steel satisfying the following equations (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30 ??(1) [Cr]/[C]?330 ??(2) [Cr]/[Mn]>1.0 ??(3) ([Ni]+3×[Cu])/([Cr]+[Mo])>0.25 ??(4) wherein [Cr], [Mo], [N], [C], [Mn], [Ni] and [Cu] represent the content of Cr, the content of Mo, the content of N, the content of C, the content of Mn, the content of Ni, and the content of Cu in the steel in terms of mass %, respectively.
    Type: Application
    Filed: April 23, 2010
    Publication date: October 28, 2010
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Koichi ISHIKAWA, Shigeki UETA
  • Patent number: 7800474
    Abstract: The present invention provides a bond magnet for direct current reactor which is to be disposed in a gap formed in a magnetic core of a direct current rector, the bond magnet containing a magnet powder containing a rapidly quenched powder of a rare earth magnet alloy. The present invention also provides a direct current reactor including a magnetic core having a gap and a winding area wound around the magnetic core, in which the bond magnet is disposed in the gap of the magnetic core.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: September 21, 2010
    Assignees: Daido Tokushuko Kabushiki Kaisha, Kuretake Electro-Steel Co., Ltd.
    Inventors: Takao Yabumi, Koji Tsuru
  • Publication number: 20100139813
    Abstract: The present invention provides a two-way shape-recovery alloy, which contains less than 0.20 mass % of C, 13.00 to 30.00 mass % of Mn, 0.10 to 6.00 mass % of Si, 0.05 to 12.00 mass % of Cr, 0.01 to 3.00 mass % of Ni, and less than 0.100 mass % of N, with the remainder being Fe and unavoidable impurities, in which the contents of Mn, Si, Cr and Ni satisfy the following expression (1): 600?33Mn+11Si+28Cr+17Ni?1050??(1).
    Type: Application
    Filed: December 3, 2009
    Publication date: June 10, 2010
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventor: Kozo OZAKI