Patents Assigned to Dal-Tile, LLC
  • Patent number: 12202287
    Abstract: A method for manufacturing a bullnose tile comprising the steps of providing a ceramic tile that comprises a base body made of a ceramic material, wherein the base body has a main surface and a bullnose edge; providing a decorative layer on top of the bullnose edge by printing a curable ink to form a décor; and curing the curable ink; wherein the curable ink, after printing, is in direct contact with the ceramic material of the base body.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 21, 2025
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki
  • Patent number: 12186764
    Abstract: Disclosed herein are adhesive splitter systems and methods for using the same. The adhesive splitter systems comprise a multi-nozzle adapter configured to dispense multiple streams of adhesive onto a substrate. The splitter system can also include an attached adhesive dispenser for providing adhesive to the multi-nozzle adapter.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: January 7, 2025
    Assignee: Dal-Tile, LLC
    Inventor: Felipe Giannazzo
  • Patent number: 12152626
    Abstract: A floor element for forming a floor covering is described herein, wherein the floor element includes a board having edges provided with coupling elements adapted to cooperate with coupling elements of an adjacent similar floor element in the floor covering. The coupling elements include at least one male part and at least one female part, the male part being positioned along a first edge and protruding outwardly beyond an upper edge at said first edge, and the female part being positioned along a second edge and extending inwardly beyond an upper edge at the second edge to form a recess for at least partially receiving the male part. The recess includes an inlet opening having a vertical breadth such that the ratio between the vertical breadth and the thickness of the board is more than 0.4.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: November 26, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Jan Eddy De Rick
  • Patent number: 12115748
    Abstract: A pressing equipment for manufacturing a floor element, wherein the floor element comprises an upper decorative layer and a lower support layer, wherein the equipment comprises: a pressing device for pressing the upper decorative layer upon the lower support layer, a positioning device for placing the floor element in a pressing position at the pressing element, and a centering device for adjusting the mutual position of the upper decorative layer and of the lower support layer.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: October 15, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Felipe Giannazzo, Claudio Caselli, Rahul Patki
  • Patent number: 12110694
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to allow a mechanical coupling with coupling elements of an adjacent floor element and wherein the floor element comprises an intermediate layer having a resin material that permeates a lower surface of the decorative layer. A method for manufacturing a floor element, comprising the steps of: (i) providing a decorative layer made of a ceramic material; (II) providing a support layer; (iii) providing a resin material for bonding the decorative layer and the support layer together; (iv) pressing the layers together for forming the floor element such that the resin material permeates the ceramic layer.
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: October 8, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Rahul Patki, Claudio Caselli
  • Patent number: 12018495
    Abstract: A floor element for forming a floor covering, the floor element comprising a decorative layer comprising a ceramic material, an intermediate layer comprising a resin material, and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element and wherein the resin material comprises a modulus of elasticity greater than 0.1 GPa, preferably greater than 0.5 GPa, even more preferably greater than 1 GPa.
    Type: Grant
    Filed: April 26, 2021
    Date of Patent: June 25, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki
  • Patent number: 11959279
    Abstract: A roof tile comprising a ceramic body and a reinforcing element attached to a lower surface of the ceramic body.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: April 16, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Terry Adams, Raul Rodriguez
  • Patent number: 11920348
    Abstract: A roof tile comprising a ceramic body and a reinforcing element attached to a lower surface of the ceramic body.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: March 5, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Terry Adams, Raul Rodriguez
  • Patent number: 11865737
    Abstract: A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.
    Type: Grant
    Filed: December 27, 2022
    Date of Patent: January 9, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Terry Adams, Claudio Caselli
  • Patent number: 11628593
    Abstract: A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and printing on at least a top surface of the engineered stone.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: April 18, 2023
    Assignee: Dal-Tile, LLC
    Inventors: Terry Adams, Claudio Caselli
  • Patent number: 11565438
    Abstract: A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: January 31, 2023
    Assignee: Dal-Tile, LLC
    Inventors: Terry Adams, Claudio Caselli